A piston for an internal combustion engine, in particular for a diesel engine, comprises an iron-based alloy having the following alloy elements in percent by weight (wt %): Carbon (C): 0.07 to 0.24; Chromium (Cr): >7.0 to 12.5; Molybdenum (Mo): 0.3 to 1.2; Manganese (Mn): 0.3 to 0.9; Silicon (Si): <0.5; Copper (Cu): <0.3; Nickel (Ni): <0.8; Vanadium (V): 0.15 to 0.35; Sulfur (S): <0.015; Phosphorus (P): <0.025; Niobium (Nb): <0.1; Nitrogen (N): <0.07; Aluminum (Al): <0.04; Tungsten (W): <2.5 and the remainder being iron (Fe) and unavoidable impurities. Further included is the use of such an iron-based alloy for pistons of an internal combustion engine, in particular of a diesel engine.

A method for producing a piston blank or a piston for an internal combustion engine, includes providing a thickened portion formed in at least one box wall in the direction of thickness approximately in the center thereof, which is at least partly flush with a cooling channel. A resulting piston blank or piston having these features can be made in a casting mold or forging die designed in a corresponding manner.

A diesel engine piston is cast in one piece and consists of almost fully pearlitic cast iron with spheroidal graphite as the piston material. Such a piston is used for “light vehicle” diesel engines, “heavy duty” diesel engines and “large bore” diesel engines.

The present disclosure describes a process for producing an engine component, e.g., a piston for an internal combustion engine, where an aluminum alloy is cast by gravity diecasting, and an engine component composed at least partly of an aluminum alloy. The aluminum alloy includes silicon 8% to 17% by wt., copper 2% to 10% by wt., nickel 1% to 6% by wt., iron 0.1% to 3.5% by wt., magnesium 0.1% to 2% by wt., manganese 0.1% to 4% by wt., barium up to 4% by wt., titanium up to 0.5% by wt., zirconium up to 0.4% by wt., vanadium up to 0.3% by wt., phosphorus up to 0.05% by wt., chromium up to 0.3% by wt., and a balance of aluminum and unavoidable impurities.

The present disclosure relates to piston assembly comprising a piston having a circumferential groove and a ring groove insert within the circumferential groove of the piston. Particularly, the ring groove insert is a second material different from a first material of the piston. The second material has at least one of the following: a) a density from 90% to 120% of a density of the first material; b) a coefficient of thermal expansion (CTE) from 50% to 90% of a CTE of the first material; or c) a thermal conductivity greater than a thermal conductivity of the first material.

A piston for an internal combustion engine which is coated for enhanced oxidation protection and/or erosion protection is provided. The piston includes a body formed of an iron-based material. The iron-based material is coated with a superalloy and manganese phosphate. The superalloy is preferably NiCrAlY, NiCrAl, NiCr, CoCrAly, and/or CoNiCrAlY. The manganese phosphate can be disposed on the superalloy, but not between the superalloy and the iron-based material. The superalloy preferably has a thickness of 0.1 to 2.0 mm, a porosity of 1% to less than 5%, and a surface roughness of less than 5 microns Ra. Another component for an internal combustion engine which is coated with the superalloy and the manganese phosphate is also provided.

A piston has a top surface composed of porous alumina. Top surface includes a first region and a second region. The first region includes a part or all of a region connecting to an outer periphery of the top surface. The second region is adjacent to the first region. The second region includes some or all of the region inside the top surface. The porous alumina formed on the second region is thinner than that formed on the first region. In a manufacturing method of a piston, first, a casting piston made of aluminum alloy is prepared. Then, a casting surface in a first region is removed, thereby a material surface is exposed. Then, anodization of the casting piston is performed, whereby a porous alumina is formed on the first and second regions.

The invention relates to a method for producing an engine component, in particular a piston for an internal combustion engine, wherein an aluminum alloy is cast in the gravity die casting process and wherein the aluminum alloy has 7 to <14.5 wt % silicon, >1.2 to ≤4 wt % nickel, >3.7 to <10 wt % copper, <1 wt % cobalt, 0.1 to 1.5 wt % magnesium, 0.1 to ≤0.7 wt % iron, 0.1 to ≤0.7 wt % manganese, >0.1 to <0.5 wt % zirconium, ≥0.1 to ≤0.3 wt % vanadium, 0.05 to 0.5 wt % titanium, and 0.004 to ≤0.05 wt % phosphorus as alloying elements and aluminum and unavoidable contaminants as the remainder. The aluminum alloy can optionally comprise beryllium, wherein the calcium content is limited to a low level. The invention further relates to an engine component, in particular a piston for an internal combustion engine, wherein the engine component is composed at least partially of an aluminum alloy, and to the use of an aluminum alloy to produce an engine component, in particular a piston of an internal combustion engine.

A method for producing a porous shaped body may include providing a mixture of a powder including at least one of a metal, a metal alloy, and a ceramic, with a resin/activator mixture. The method may then include introducing the mixture by core shooting into a cavity formed in a forming tool, and solidifying the mixture in the forming tool to give a shaped body. The method may then include heating the shaped body to remove at least one of organic constituents and gases present in the shaped body. The method may further include resolidifying the shaped body by a sintering operation.

A steel piston (10) for an internal combustion engine has a cooling channel and shaft surfaces (12, 14) with which the piston (10), in the installed state, abuts a cylinder bore or a cylinder liner on a pressure side and a counterpressure side, wherein one shaft surface (12) has a width which is 25-50% smaller than the other shaft surface (14).