An internal combustion engine has a cylinder head having a cylinder roof defining first and second intake ports. The cylinder head supports a spark plug positioned between a central axis of the cylinder roof and a fuel injector. A combustion pre-chamber is connected to and extends outwardly from the roof. The pre-chamber encapsulates the spark plug, and is offset from the central axis and positioned between the central axis and the first and second intake ports. The pre-chamber defines an inlet aperture and an outlet aperture positioned along a spray streamline of the fuel injector, and defines first and second side apertures. Each side aperture is positioned adjacent to a respective one of the first and second intake ports. A method of operating an engine having a pre-chamber is also provided.

A cylinder head assembly includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head. The integrated cylinder head and turbocharger housing includes: (i) a compact low wetted area to provide an uninterrupted flow path pointed directly at a catalyst face to facilitate achieving cold start emissions targets, (ii) a casting core assembly with specific core geometry and steps for assembly to enable core assembly while meeting all cylinder head and integrated turbine housing functional requirements, (iii) an oxygen sensor disposed pre-turbine in an integrated exhaust manifold, and (iv) a fully integrated PCV make-up air system.

The disclosure relates to an air inlet system for an internal combustion engine. The air inlet system has a cylinder head having an inlet channel for introducing inlet air into a combustion chamber of the internal combustion engine. The air inlet system has an air supply pipe piece, which is connected to the cylinder head and which at least partially forms an air supply channel, which opens in the inlet channel. The air inlet system additionally has thermal insulation, which is arranged in the air supply channel in order to reduce a heat transfer to the inlet air which flows in the air supply channel.

An object of the present invention is to provide a cylinder liner for insert casting that can improve the joining strength between a cylinder liner and a cylinder block by reducing voids generated between the cylinder liner and the cylinder block. The above-described problem can be solved when the molten metal running index YI defined by the following Formula (1) is from 2.2 to 14.5.
Molten metal running index YI=[area ratio S.sub.t (%) of top portions of protrusions×molten metal infiltration volume V (mm.sup.3)/surface area A (mm.sup.2) of cylinder liner base]/average surface-to-surface distance P.sub.av between top portions of protrusions (mm)  (1).

The present invention discloses an apparatus for optimizing the fuel/air mixing process of an internal combustion engine. The bottom surface of the cylinder head is provided with a plurality of brackets; a ring is fixed to the brackets; and the ring may be an integrated ring body and may also be composed of a plurality of small segments. The ring is positioned opposite to a fuel injector and located in an area where fuel flows in the the combustion chamber. The ring can continuously guides the fuelduring the fuel injection process. The ring can be arranged in the liquid-phase region, the gas-liquid two-phase region or the gas-phase region. When the location of the ring interferes with the movement of valves of the internal combustion engine, the part of the ring body that interferes with the movement of the valves can be removed.

The disclosure includes manufacturing a semimanufactured cylinder head (3) having a shielding curtain portion (16g) and spraying metal powder (P) onto an annular valve seat portion (16f) using a cold spray method to form a valve seat film (16b). The shielding curtain portion (16g) projects in an annular shape from an annular edge portion of an opening portion (16a) of an intake port (16) or an opening portion (17a) of an exhaust port (17) toward the center (C) of the port. The annular valve seat portion (16f) is located on an outer side of the port than the shielding curtain portion (16g).

A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.

A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.

A piston has a top surface composed of porous alumina. Top surface includes a first region and a second region. The first region includes a part or all of a region connecting to an outer periphery of the top surface. The second region is adjacent to the first region. The second region includes some or all of the region inside the top surface. The porous alumina formed on the second region is thinner than that formed on the first region. In a manufacturing method of a piston, first, a casting piston made of aluminum alloy is prepared. Then, a casting surface in a first region is removed, thereby a material surface is exposed. Then, anodization of the casting piston is performed, whereby a porous alumina is formed on the first and second regions.

A method of forming an engine component includes providing a cylinder liner main body having a curved interior wall forming a cylinder bore extending along a bore axis and a curved exterior wall formed circumferentially about the curved interior wall. The method includes disposing a coating layer onto the interior wall and the exterior wall. A cylinder liner is provided that includes a main body and a coating layer disposed on an exterior wall and on an interior wall of the main body.