A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

An additively manufactured solid fuel grain for a hybrid rocket engine having a cylindrical shape, defining a center combustion port and comprising a stack of fused layers of polymeric material suitable for hybrid rocket fuel. Each layer is formed as a plurality of fused abutting concentric beads of solidified material arrayed around the center port. An oxidizer is introduced into the solid fuel grain through the center port, with combustion occurring along the exposed surface area of the solid fuel grain center port wall. Each concentric bead possesses a surface pattern that increases the combustion surface area and when stacked forms a rifling pattern of undulations that induces oxidizer-fuel gas axial flow to improve combustion efficiency. The port wall surface pattern persists during the rocket engine's operation as the fuel phase changes from solid to gas and is ablated.

A high density, generally recognized as safe, hybrid rocket motor is described, having a density-specific impulse similar to a solid rocket motor, with good performance approaching or equal to a liquid rocket motor. These high density hybrid motors resolve the packaging efficiency/effectiveness problems limiting the application of safe, low cost hybrid motor technology.

A high density, generally recognized as safe, hybrid rocket motor is described, having a density-specific impulse similar to a solid rocket motor, with good performance approaching or equal to a liquid rocket motor. These high density hybrid motors resolve the packaging efficiency/effectiveness problems limiting the application of safe, low cost hybrid motor technology.

To manage propellant in a spacecraft, the method of this disclosure includes storing propellant in a tank as a mixture of liquid and gas; transferring the propellant out of the tank; converting the mixture of liquid and gas propellant into a single phase, where the single phase is either liquid or gaseous; and supplying the single phase of the propellant to a thruster.

A spacecraft structure for transporting propellant to be consumed by a thruster includes storing the propellant in the spacecraft in a solid state during at least a portion of a take-off procedure and supplying the propellant to the thruster in a liquid or vaporous state when the spacecraft is in space.

Various embodiments of a vortex hybrid motor are described herein. In some embodiments, the vortex hybrid motor may include a combustion zone defined by a fuel core and/or motor housing. The combustion zone may include an upper zone and a central zone that each contribute to thrust created by the vortex hybrid motor. In some embodiments, an injection port configuration is described that includes a proximal injection port that may be controlled for modulating a delivery of an amount of oxidizer for adjusting an oxidizer-to-fuel ratio. In some embodiments, a fuel core configuration is described that provides radially varying gradients of fuel in order to achieve desired thrust profiles. In some embodiments, the fuel core may include a support structure and/or a proximal end of a nozzle of the vortex hybrid motor may extend into the fuel core.

Various embodiments of a vortex hybrid motor are described herein. In some embodiments, the vortex hybrid motor may include a combustion zone defined by a fuel core and/or motor housing. The combustion zone may include an upper zone and a central zone that each contribute to thrust created by the vortex hybrid motor. In some embodiments, an injection port configuration is described that includes a proximal injection port that may be controlled for modulating a delivery of an amount of oxidizer for adjusting an oxidizer-to-fuel ratio. In some embodiments, a fuel core configuration is described that provides radially varying gradients of fuel in order to achieve desired thrust profiles. In some embodiments, the fuel core may include a support structure and/or a proximal end of a nozzle of the vortex hybrid motor may extend into the fuel core.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.

A hybrid rocket motor includes a solid fuel element, and an oxidizer tank containing an oxidizer. The solid fuel element adjoins and at least partially defines a combustion chamber in which the solid fuel and the oxidizer are burned, to produce thrust from the hybrid rocket motor. The oxidizer tank is at least partially within the combustion chamber, and the entire oxidizer tank may be within the combustion chamber. The oxidizer tank may be protected by an insulating material, which may also serve as a structural material that contains the pressure of the oxidizer. The insulating material and the fuel material may both be polymer-based materials, although they may be different materials having different characteristics, for example including different additives to the same polymer material. The fuel element and the oxidizer tank may be made by additive manufacturing processes, for example by adding different materials in different locations.