Exhaust gas recirculation systems are provided for an internal combustion engine. The system includes an exhaust conduit configured to receive exhaust gas from the internal combustion engine. A junction is disposed to receive the exhaust gas from the exhaust conduit. An EGR conduit is connected with the junction and configured to recirculate a portion of the exhaust gas to the internal combustion engine. A tailpipe is connected with the junction and configured to discharge at least a portion of the exhaust gas to atmosphere. A control valve is disposed at the junction and is configured to control entry of the exhaust gas into the EGR conduit, and the control valve is configured to throttle entry of the exhaust gas into the tailpipe.

Exhaust gas recirculation systems are provided for an internal combustion engine. The system includes an exhaust conduit configured to receive exhaust gas from the internal combustion engine. A junction is disposed to receive the exhaust gas from the exhaust conduit. An EGR conduit is connected with the junction and configured to recirculate a portion of the exhaust gas to the internal combustion engine. A tailpipe is connected with the junction and configured to discharge at least a portion of the exhaust gas to atmosphere. A control valve is disposed at the junction and is configured to control entry of the exhaust gas into the EGR conduit, and the control valve is configured to throttle entry of the exhaust gas into the tailpipe.

An arrangement for attaching a control valve to a flow channel housing of an internal combustion engine which includes an insertion housing part which projects into the flow channel housing. The arrangement includes an actuator housing, an actuator arranged in the actuator housing, a housing plate which rests on the flow channel housing, screws, and a collar flange which radially surrounds the housing plate. The insertion housing part extends on a first side of the housing plate and the actuator housing extends on a second opposite side of the housing plate. The collar flange comprises a screw hole pattern arranged thereon and through-holes arranged therein. The screw hole pattern corresponds to a connecting bore pattern of the flow channel housing. The control valve is attached to the flow channel housing via the screws being inserted through the through-holes of the collar flange.

An arrangement for attaching a control valve to a flow channel housing of an internal combustion engine which includes an insertion housing part which projects into the flow channel housing. The arrangement includes an actuator housing, an actuator arranged in the actuator housing, a housing plate which rests on the flow channel housing, screws, and a collar flange which radially surrounds the housing plate. The insertion housing part extends on a first side of the housing plate and the actuator housing extends on a second opposite side of the housing plate. The collar flange comprises a screw hole pattern arranged thereon and through-holes arranged therein. The screw hole pattern corresponds to a connecting bore pattern of the flow channel housing. The control valve is attached to the flow channel housing via the screws being inserted through the through-holes of the collar flange.

A valve assembly includes a butterfly valve rotatably moveable between a closed position and an open position, and a shaft extending from the butterfly valve and rotatable about a longitudinal axis to move the butterfly valve between the open position and the closed position. The valve assembly further includes an actuator having a body operable to maintain an end portion of the shaft, the actuator operable to cause the shaft to rotate about the longitudinal axis, a housing sized to retain a portion of the shaft, the housing operable to be in removeable contact with the body, a seal intermediate the body and the shaft, the seal having an outer sealing surface contacting the body and an inner sealing surface contacting the shaft, and an anti-rotation interface between the seal and the housing.

A valve assembly includes a butterfly valve rotatably moveable between a closed position and an open position, and a shaft extending from the butterfly valve and rotatable about a longitudinal axis to move the butterfly valve between the open position and the closed position. The valve assembly further includes an actuator having a body operable to maintain an end portion of the shaft, the actuator operable to cause the shaft to rotate about the longitudinal axis, a housing sized to retain a portion of the shaft, the housing operable to be in removeable contact with the body, a seal intermediate the body and the shaft, the seal having an outer sealing surface contacting the body and an inner sealing surface contacting the shaft, and an anti-rotation interface between the seal and the housing.

Presented are a method, apparatus and valve assembly for preventing rotation. An exemplary valve assembly includes a butterfly valve rotatably moveable between a closed position and an open position, and a shaft extending from the butterfly valve and rotatable about a longitudinal axis to move the butterfly valve between the open position and the closed position. The valve assembly further includes an actuator having a body operable to maintain an end portion of the shaft, the actuator operable to cause the shaft to rotate about the longitudinal axis, a housing sized to retain a portion of the shaft, the housing operable to be in removeable contact with the body, a seal intermediate the body and the shaft, the seal having an outer sealing surface contacting the body and an inner sealing surface contacting the shaft, and an anti-rotation interface between the seal and the housing.

Presented are a method, apparatus and valve assembly for preventing rotation. An exemplary valve assembly includes a butterfly valve rotatably moveable between a closed position and an open position, and a shaft extending from the butterfly valve and rotatable about a longitudinal axis to move the butterfly valve between the open position and the closed position. The valve assembly further includes an actuator having a body operable to maintain an end portion of the shaft, the actuator operable to cause the shaft to rotate about the longitudinal axis, a housing sized to retain a portion of the shaft, the housing operable to be in removeable contact with the body, a seal intermediate the body and the shaft, the seal having an outer sealing surface contacting the body and an inner sealing surface contacting the shaft, and an anti-rotation interface between the seal and the housing.

Methods and systems are provided for exhaust gas heat recovery at an exhaust gas heat exchanger. Exhaust gas may flow in both directions through an exhaust bypass passage and the heat exchanger coupled to the bypass passage. Hot or cold EGR may be delivered from the exhaust passage to the engine intake manifold and heat from the exhaust gas may be recovered at the heat exchanger.

Methods and systems are provided for exhaust gas heat recovery at an exhaust gas heat exchanger. Exhaust gas may flow in both directions through an exhaust bypass passage and the heat exchanger coupled to the bypass passage. Hot or cold EGR may be delivered from the exhaust passage to the engine intake manifold and heat from the exhaust gas may be recovered at the heat exchanger.