A solenoid assembly of a fuel pump includes a housing; a pole piece disposed within the housing; an armature assembly movably disposed within the housing and including an armature and a plunger; and a coil disposed within the housing. A plurality of metal disks are disposed in a stacked arrangement, coupled to the pole piece and situated so as to be impacted by the armature during a full stroke of the armature assembly. The solenoid assembly further includes at least one fluid path in fluid communication with the region surrounding the metal disks, the at least one fluid path configured such that only a portion of a secondary swept volume of fuel associated with the armature assembly during operation of the fuel pump passes through the region and decelerates the armature assembly when the armature assembly moves towards the pole piece responsive to a current passing through the coil.

Electronic fuel injection for an internal combustion engine maintains an operator-specified air-to-fuel ratio during engine operations in high-speed, high-volume, mixed fuel applications. A microprocessor-based controller executes a program stored in memory to calculate a fuel flow value as a function of the specified air-to-fuel ratio and specified density ratio of mixed fuels. The controller outputs a control signal to a variable fuel flow relief valve and receives feedback from an engine fuel flow sensor. The controller adjusts the control signal until the feedback matches the fuel flow value. The program optimizes the fuel flow value by accounting for engine air flow, water vapor density, and dry air density effects in the calculation, based on signals received by the controller from various environmental sensors. The system has particular application in dragster engines that burn a mixture of nitromethane and methanol.

Electronic fuel injection for an internal combustion engine maintains an operator-specified air-to-fuel ratio during engine operations in high-speed, high-volume, mixed fuel applications. A microprocessor-based controller executes a program stored in memory to calculate a fuel flow value as a function of the specified air-to-fuel ratio and specified density ratio of mixed fuels. The controller outputs a control signal to a variable fuel flow relief valve and receives feedback from an engine fuel flow sensor. The controller adjusts the control signal until the feedback matches the fuel flow value. The program optimizes the fuel flow value by accounting for engine air flow, water vapor density, and dry air density effects in the calculation, based on signals received by the controller from various environmental sensors. The system has particular application in dragster engines that burn a mixture of nitromethane and methanol.

Disclosed are example embodiments of an electronic fuel injection device. In one example embodiment, the electronic fuel injection device includes: a yoke having an inner chamber; an armature and a plunger slidably disposed inside the inner chamber of the yoke; a cylindrical bobbin configured to receive the yoke; an electromagnetic coil disposed around an outside surface of the cylindrical bobbin; and a fuel return path formed between an outer surface of the yoke and an inner surface of the cylindrical bobbin. The inner surface of the cylindrical bobbin comprises surface cooling features, including channels or protrusions, configured to remove heat from the cylindrical bobbin.

An example system includes a controller configured to: receive pressure information indicative of a pressure level of the pressurized fuel between an electro-mechanical valve and an engine; based on the pressure level being below a first threshold pressure, send a first signal to open the electro-mechanical valve; determine, based on the pressure information, that the pressure level is increasing upon sending the first signal; in response to the pressure level increasing, send a second signal to activate a pump; determine that the pressure level has increased to a second threshold pressure; and provide information indicating that the engine is ready for operation.

An example system includes a controller configured to: receive pressure information indicative of a pressure level of the pressurized fuel between an electro-mechanical valve and an engine; based on the pressure level being below a first threshold pressure, send a first signal to open the electro-mechanical valve; determine, based on the pressure information, that the pressure level is increasing upon sending the first signal; in response to the pressure level increasing, send a second signal to activate a pump; determine that the pressure level has increased to a second threshold pressure; and provide information indicating that the engine is ready for operation.

A fuel delivery injector includes a housing, an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity, and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity. A magnetic assembly is fixedly positioned within the cavity, and a pumping assembly includes a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position. A valve is positioned within the piston and is movable between an open position and a closed position. The liquid fuel entering the housing through the inlet port flows from the inlet port to the cavity and fuel vapor entering the housing through the inlet port is directed through a conduit to the outlet port.

A fuel delivery injector includes a housing, an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity, and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity. A magnetic assembly is fixedly positioned within the cavity, and a pumping assembly includes a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position. A valve is positioned within the piston and is movable between an open position and a closed position. The liquid fuel entering the housing through the inlet port flows from the inlet port to the cavity and fuel vapor entering the housing through the inlet port is directed through a conduit to the outlet port.

A solenoid assembly of a fuel pump is disclosed, including a housing having an open end and a partly closed end; a pole piece fixedly disposed within the housing; a bobbin assembly disposed within the housing and including a coil disposed proximal to the pole piece; and a bobbin retainer disposed between the open end of the housing and the bobbin assembly, a radially outer surface of the bobbin retainer contacting the housing. A portion of the housing which is adjacent the bobbin retainer has an outer surface that is recessed and an inner surface that protrudes against the bobbin retainer. The portion is created by deforming the housing to create the protrusion on the inner surface of the housing. The housing inner surface protrusion provides a press fit engagement with the bobbin retainer.

A solenoid assembly of a fuel pump is disclosed, including a housing having an open end and a partly closed end; a pole piece fixedly disposed within the housing; a bobbin assembly disposed within the housing and including a coil disposed proximal to the pole piece; and a bobbin retainer disposed between the open end of the housing and the bobbin assembly, a radially outer surface of the bobbin retainer contacting the housing. A portion of the housing which is adjacent the bobbin retainer has an outer surface that is recessed and an inner surface that protrudes against the bobbin retainer. The portion is created by deforming the housing to create the protrusion on the inner surface of the housing. The housing inner surface protrusion provides a press fit engagement with the bobbin retainer.