A fuel system is disclosed for use with an engine, including a fuel injector assembly fluidly coupled with a low-pressure fuel conduit, an accumulator, and a cap within an opening in the accumulator. The fuel injector assembly may be structured to draw in low-pressure fuel, pressurize the fuel, and store the pressurized fuel in the accumulator for injection to a combustion chamber. The cap has a pressure sensor and a pressure relief valve therein, and drains fuel leaked past fluid seals between the cap and each of the pressure sensor, the pressure relief valve, and the accumulator by way of a common drain line.

An electrical connector assembly of a fuel injector includes a body with external walls defining an internal volume and an internal wall dividing the connector in a first part adapted to be fixed in a complementary engagement with the body of the injector and, in a second part adapted to receive another electrical connector. The electrical connector assembly also includes at least one electrical terminal extending through the internal wall from an inner extremity protruding in the inner volume of the first part of the body, to an outer extremity protruding in the outer volume of the second part of the body. The outer extremity is shaped to receive in a complementary engagement an electrical terminal of said another electrical connector. The connector assembly is adapted to be in fluid communication with the back leak return conduit of the injector.

A connector block that directs fuel from an outer fuel line to an inner fuel line. The connector block includes an inlet that couples to the outer fuel line, an outlet that coupled to the inner fuel line, and a fuel accumulator fluidly coupled to the inlet and the outlet. The fuel accumulator directs the fuel from the inlet to the outlet.

A boot includes an annular body that defines a thru-bore with a thru-bore diameter, and a bore axis. The boot further defines an overall axial length, an exterior, a first axial end, a second axial end, and an aperture that radially extends from the thru-bore to the exterior.

A mobile valve member designed to be arranged in the nozzle body of a fuel injector, extends along a main axis and includes a piston formed of a first male cylinder of effective diameter forming the top end of the mobile member and of a second cylinder provided with an internal cylindrical bore of the effective diameter and a shutoff member including a male cylindrical shaft of the effective diameter that fits slidingly in the internal bore, and of a member extending as far as a pointed end provided with a mobile seat and forming the bottom end of the mobile member. The mobile member is hydraulically balanced and the length between the top end and the bottom end thereof is variable as a result of the sliding of the cylindrical shaft in the internal bore of the piston.

A method for molding a connector which includes a connecting element having a cylindrical body and, one arm extending along an arm axis for the L-shaped connector or, two arms extending along two different arm axes for the T-shaped connector, the body being capable of being connected to an injector, and each arm being capable of being connected to the end of a pipe. The molding method includes a) providing a mold having a cavity for a T-shaped connecting element, the cavity including a cavity for a body and two cavities for arms and b) arranging an insert in the cavity for one of the two arms when an L-shaped connecting element is to be molded.

A fuel injector includes a valve stack forming a seal cavity, and an outlet check extending through the seal cavity. A check seal is positioned within the seal cavity and seals about the outlet check. The valve stack also includes a back-up plate trapping the check seal within the seal cavity, such that a crevice is formed within the seal cavity between the check seal and the back-up plate. The back-up plate has a vent formed therein that fluidly connects the crevice to a drain.

A boot includes an annular body that defines a thru-bore with a thru-bore diameter, and a bore axis. The boot further defines an overall axial length, an exterior, a first axial end, a second axial end, and an aperture that radially extends from the thru-bore to the exterior.

A fuel injector includes a valve stack forming a seal cavity, and an outlet check extending through the seal cavity. A check seal is positioned within the seal cavity and seals about the outlet check. The valve stack also includes a back-up plate trapping the check seal within the seal cavity, such that a crevice is formed within the seal cavity between the check seal and the back-up plate. The back-up plate has a vent formed therein that fluidly connects the crevice to a drain.

A large two-stroke turbocharged compression-ignited internal combustion crosshead engine with a plurality of cylinders has at least one pressure booster for each cylinder for boosting fuel pressure, two or more electronically controlled fuel valves for each cylinder with an inlet of the two or more electronically controlled fuel valves being connected to an outlet of the at least one pressure booster. An electronic control unit is connected to the at least one pressure booster and the two or more electronically controlled fuel valves. The electronic control unit is configured to determine a start time for a fuel injection event, activate the at least one pressure booster ahead of the determined start time and pen the two or more electronically controlled fuel valves at the determined start time.