A fuel injector assembly for a fuel-actuated fuel injector includes an injector body, and an injection control valve assembly. The injector body includes therein a low-pressure fuel passage extending from a clamping face to an armature cavity to convey spent actuating fuel to the armature cavity. The fuel injector assembly also includes a flushing drain formed by the injector body and fluidly connected to at least one of a valve pin bore in the injector body or the armature cavity. The flushing drain forms, together with the low-pressure fuel passage and the armature cavity, a cooling circuit for the spent actuating fuel. The flushing drain extends to a drain opening formed in an outer body surface of the injector body. Related methodology is also disclosed.

The fuel injection conduits in a multipoint device surrounding a so-called pilot central injection device include tubes of circumferential orientation. By separating the injection conduits from each other, it is possible to attribute to them different head losses which compensate the differences in length that the fuel has to travel: a uniform flow of fuel may be hoped for, for each of the injection holes. The tubes are individual but joined to form a crown that is unitary or composed of two almost symmetrical unitary portions, which lends itself well to manufacture by addition of material.

A fuel injector includes an injector body, and a stack within the injector body, and having a nozzle supply passage therein. The stack includes a solenoid assembly having a solenoid housing piece with a fuel bore formed therein that includes a segment of the nozzle supply passage. The solenoid housing piece includes a solenoid housing material in a base state, and a solenoid housing material in a residual compressive stressed state, with the fuel bore being formed by the solenoid housing material in the residual compressive stressed state. Residual stresses may be imparted by ballizing, nitriding, carburizing, autofrettage, or still another technique.

A duct assembly for a fuel injector of an engine includes a base and multiple duct bodies. The base includes a number of spaced apart receptacles. Each receptacle defines a cavity with a receptacle axis, a rotational engagement surface, and an axial engagement surface. The duct bodies are correspondingly secured within the cavities. Each duct body defines an axis and a duct extending along the axis to provide a passage for a fuel jet from the fuel injector. Each duct body defines an axial alignment surface engaging the axial engagement surface of the receptacle in which it is disposed to axially align the duct body along the receptacle axis of the corresponding receptacle.

Apparatuses and methods for fuel injection are disclosed. The apparatus includes an inner sac with one or more primary passages extending therefrom. The one or more primary passages inject fuel therethrough and comprising a first portion, a second portion, and a third portion, where the second portion is disposed between the first portion and the third portion and has a cross-sectional area smaller than that of both the first portion and the third portion. The apparatus also includes one or more secondary passages extending from an outer surface of the apparatus to fluidly couple with the second portion of the one or more primary passages. The one or more secondary passages inject air to form fuel-and-air mixture with the fuel injected from the one or more primary passages.

A fuel injection valve includes a nozzle portion for injecting fuel, a fuel inlet port, a fuel supply main passage for supplying the fuel from the fuel inlet port to the nozzle portion, a pressure sensor for detecting fuel pressure in the fuel supply main passage, and a fuel introduce passage for supplying the fuel from the fuel supply main passage to the pressure sensor. The fuel supply main passage includes a first fuel supply passage extending in a first direction from the fuel inlet port to the pressure sensor and a second fuel supply passage extending in a second direction from the pressure sensor to the nozzle portion.

A fuel injector for a common rail fuel system includes an energizer section, an injector section, and control section axially disposed along an injector axis. To control and injection event, the control section includes a control orifice manifold that has a plurality of control orifices and control passages to distribute high pressure fuel with the injector assembly. To prevent plugging of the control orifices and passages, an internal filter element with a plurality of filtration orifices is located in proximity to the control orifice manifold.

A valve for metering a fluid, for example, a fuel injection valve for an internal combustion engine, includes a valve-seat face, an electromagnetic actuator including an armature that includes a through-flow channel that opens with an outlet opening at an end face of the armature, a valve needle on which the armature is movably supported and that is operable using the armature, a valve-closing member that is actuatable by the valve needle and that cooperates with the valve-seat face to form a sealing seat, and a stop element that is mounted fixedly on the valve needle and that interacts with the at least one outlet opening of the at least one through-flow channel such that throttling takes place with respect to the least one through-flow channel when the armature is located with its end face at the stop element.

A housing-includes a pressurizing chamber. A plunger is moved to increase and decrease a volume of the pressurizing chamber, so that the plunger can pressurize the fuel in the pressurizing chamber. A fuel chamber forming portion is placed on a radially outer side of the plunger and forms a fuel chamber that is communicated with the pressurizing chamber. A pulsation damper is placed in an inside of the fuel chamber and is operable to reduce pressure pulsation of the fuel in the fuel chamber. Fixable portions are placed on a radially outer side of the plunger while each of the fixable portions includes a receiving through-hole. The fixable portions are fixed to an engine with bolts, which are provided to correspond with the receiving through-holes, respectively. The fuel chamber forming portion is displaced from axes of the receiving through-holes.

A fuel system is disclosed. The fuel system may include at least one fuel injector, the at least one fuel injector having an injector body and one or more piezoelectric sensors located in the injector body. The fuel system may include a controller configured to: obtain, from the one or more piezoelectric sensors, one or more pressure measurements associated with a fuel injection process; determine a timing of the fuel injection process based on the one or more pressure measurements; determine an adjustment to the timing based on a comparison of the timing to a reference timing; and adjust the timing of the fuel injection process based on the determined adjustment.