Methods and systems are provided for direct fuel injection. In one example, a fuel injector system includes an injector needle with an injector pin with a curved fuel channel of non-uniform width around the outer circumference of the injector pin, fluidically connected along the length of the curved fuel channel with a fuel reservoir inside the injector pin. An actuator coupled to the injector needle may sequentially move and position the injector needle to establish fluidic connection between the curved fuel channel and with one or more nozzle holes of the fuel injector at each position, where a duration of the fluidic connection at each position is based on a width of the curved fuel channel, and may determine the volume of fuel being discharged from only those nozzle holes, thereby reducing fuel spray interaction and increasing fuel spray atomization.

A fuel injector cup includes a body having a first opening configured to receive fuel into the body and a second opening configured to receive a fuel injector for dispensing fuel. The cup further includes a mounting flange coupled with the body and extending therefrom, the mounting flange configured to be connected to a support surface to secure the cup to the support surface. The cup also includes a locating member coupled with at least one of the body or the mounting flange, the anti-rotation member configured to engage the fuel injector when received in the body and to orient and prevent rotation of the fuel injector relative to the body.

A fuel injector cup includes a body having a first opening configured to receive fuel into the body and a second opening configured to receive a fuel injector for dispensing fuel. The cup further includes a mounting flange coupled with the body and extending therefrom, the mounting flange configured to be connected to a support surface to secure the cup to the support surface. The cup also includes a locating member coupled with at least one of the body or the mounting flange, the anti-rotation member configured to engage the fuel injector when received in the body and to orient and prevent rotation of the fuel injector relative to the body.

An injector seal assembly including a nozzle combustion shield is disclosed, the thermally conductive component of the injector seal assembly defining at least one groove to allow fluid communication between the main combustion chamber and a gap defined by a fuel injector and the injector seal assembly to facilitate the prevention of corrosion of the components.

An injector seal assembly including a nozzle combustion shield is disclosed, the thermally conductive component of the injector seal assembly defining at least one groove to allow fluid communication between the main combustion chamber and a gap defined by a fuel injector and the injector seal assembly to facilitate the prevention of corrosion of the components.

A tool for inserting and fastening a replacement injector sleeve in the cylinder head of a diesel engine. The tool is part of an injector sleeve tool kit which also includes an injector sleeve removal tool. The installation tool includes an expandable mandril which is inserted into the injector sleeve and expands a portion of the sleeve causing a press fit of the sleeve within the cylinder head. The sleeve removal tool includes a tap having a longitudinal body and a threaded cutting head at one end and a bolt having a head at the other end. An extraction nut is threaded onto the threaded shaft of the drive member followed by a bearing surface member such as a spacer. A hollow cylinder or support sleeve having an internal diameter greater than the injector sleeve to be removed and an external diameter less than the diameter of the sleeve bore includes a shoulder member.

Fuel injector systems, methods, and assemblies can comprise an injector pushrod; a hold down clamp having an opening that can slidably receive the injector pushrod; a helper spring that can surround a first portion of the injector pushrod; a spacer that can surround a second portion of the injector pushrod and that can be positioned between the hold down clamp and a first end of the helper spring; and a retention seat that can retain a second end of the helper spring opposite the first end of the helper spring and that can surround a third portion of the injector pushrod.

An internal combustion engine, includes at least one cylinder, wherein the or each cylinder includes a main combustion chamber for burning fuel in the cylinder, wherein an assembly serving to supply and/or ignite fuel is installed on a cylinder head of each cylinder between gas exhaust valves of the cylinder in such a way that the assembly is inserted into a cut-out in the cylinder head of the cylinder and is sealed to said cut-out, wherein a segment of the assembly that is inserted into the cut-out in the cylinder head of the cylinder has an oval contour in the cross-section, and wherein a bounding surface of said segment of the assembly, which bounding surface lies in the sealing region, is contoured in such a way that said bounding surface is continuously convexly curved outward in the peripheral direction.

An internal combustion engine, includes at least one cylinder, wherein the or each cylinder includes a main combustion chamber for burning fuel in the cylinder, wherein an assembly serving to supply and/or ignite fuel is installed on a cylinder head of each cylinder between gas exhaust valves of the cylinder in such a way that the assembly is inserted into a cut-out in the cylinder head of the cylinder and is sealed to said cut-out, wherein a segment of the assembly that is inserted into the cut-out in the cylinder head of the cylinder has an oval contour in the cross-section, and wherein a bounding surface of said segment of the assembly, which bounding surface lies in the sealing region, is contoured in such a way that said bounding surface is continuously convexly curved outward in the peripheral direction.

A fuel rail assembly for an internal combustion engine is disclosed. It includes a main gallery and a plurality of fuel delivery outlets. Each fuel delivery outlet has an injector cup and an injector cup mounting connection arranged between the main gallery and the injector cup. A fixing bracket is adapted to fasten the main gallery to the engine. The fixing bracket is spaced apart from the injector cup and secured to the main gallery. A fastening element is provided to secure the fixing bracket to the engine. A rigid connection member is coupled to the fixing bracket extends between the fixing bracket and one of the injector cup and the injector cup mounting connection.