A configuration is provided for a fuel injector for a common rail fuel system. In one example, the fuel injector may include a housing, an inner chamber enclosed by the housing, and a flow limiting valve. The flow limiting valve may be arranged at a downstream end of the inner chamber and also enclosed by the housing. This configuration may allow the fuel injector housing to have sufficient wall strength to withstand high pressure fuel injection and may allow effective fuel supply cut off when fuel cut off is demanded.

A connection assembly is used to detachably connect fuel injector to an injector cup of a fuel rail. The connection assembly includes the injector cup that receives and supports the fuel injector, a pair of retaining pins that an configured to retain an inlet end of the fuel injector within a bore of the injector cup, and a retaining clip that retains the retaining pins in corresponding through holes provided in the injector cup. The retaining clip is C-shaped and partially encircles the injector cup such that a first end of the retaining clip extends into the through hole that receives the first pin, the second end of the retaining clip extends into the through hole that receives the second pin. The retaining clip is configured to prevent the pins from exiting the respective through holes and minimize assembly noise.

An injection hole body has injection holes to inject fuel. A valve body forms a fuel passage with an inner surface of the injection hole body to communicate with inflow ports of the injection holes. The valve body opens and closes the fuel passage by being seated on and unseated from a seating surface of the injection hole body. An inflow port gap distance is a gap between the valve body and the inflow ports along a center axis of the valve body. An inter-injection hole distance is a distance between inflow ports, which are adjacent to each other, among the inflow ports placed around the center axis. The inter-injection hole distance is smaller than the inflow port gap distance in a state where the valve body is unseated from the seating surface and is at a farthest position in its movable range.

A component for an injection system for mixture-compressing, spark-ignition internal combustion engines, which is used to apportion a fluid under high pressure, in particular a highpressure line or fluid manifold. The component includes a main body on which at least one hydraulic connection is provided, at least the main body having the connection being formed by single stage or multistage forging, an interior being formed on the main body by chip-removing machining after forging and a connection channel, which intersects with the interior in an intersection region, being formed at the connection by chip-removing machining after forging. The intersection region is deburred by mechanical deburring. An injection system and a method for producing such a component are also described.

A fuel injector includes an injector body which accommodates a pole piece of a solenoid actuator. A top portion of the injector body includes a cylindrically formed generally open-ended recessed portion. The recessed portions accommodates a generally cylindrical pole piece, wherein the pole piece includes a bore located along a central axis to provide a fuel flow path. The top portion of the pole piece includes a cylindrically formed recess so as to form a sleeve or lip portion.

An example component of a machine includes a core layer and an outer layer encasing the core layer. The outer layer has a greater carbon concentration and hardness than the core layer. The outer layer may also be compressively stressed, while the core layer may have tensile stress. The stress and/or hardness profile of the component may enhance its resistance to cracking, particularly in applications where the component is impacted by other object and/or operates at elevated temperatures. The component, such as parts of a fuel injector, may be formed by rough forming the component, carburizing the component, quenching the component, subzero processing the component, and then performing a tempering process. The components may have relatively sharp transition from the high carbon outer layer to the lower carbon core layer. Additionally, the components have a relatively high tempering resistance when used in relatively high temperature environments.

An insert device includes a first coupling body inserted into an engine cylinder head. The first coupling body extends around a center axis to define a first interior volume of the first coupling body that is shaped to receive a distal tip of a fuel injector. The insert device includes a second mixing body coupled with the first coupling body and extending around the center axis. The second mixing body includes conduits that receive fuel from the fuel injector and air from a combustion chamber, combine the fuel with the air, and direct the fuel-air mixture into the combustion chamber. The first coupling body has a first end surface positioned to face the cylinder head and the first coupling body is tapered such that an outer diameter of the first coupling body is larger toward the first end surface than toward the second mixing body.

An insert device includes a first coupling body inserted into an engine cylinder head. The first coupling body extends around a center axis to define a first interior volume of the first coupling body that is shaped to receive a distal tip of a fuel injector. The insert device includes a second mixing body coupled with the first coupling body and extending around the center axis. The second mixing body includes conduits that receive fuel from the fuel injector and air from a combustion chamber, combine the fuel with the air, and direct the fuel-air mixture into the combustion chamber. The first coupling body has a first end surface positioned to face the cylinder head and the first coupling body is tapered such that an outer diameter of the first coupling body is larger toward the first end surface than toward the second mixing body.

A connection assembly is used to connect a first body to a second body. The first body includes a bore that is coaxial with a first axis, and a retainer opening that extends coaxially with a second axis. The second axis is perpendicular to the first axis and offset relative to the first axis. In addition, a portion of the retainer opening intersects the bore. The second body includes an insertion portion that is disposed in the bore, a fluid passage that extends through the insertion portion and communicates with the bore, and an outer surface of the second body has a channel. The connection assembly employs an elastic retaining pin that retains the insertion portion within the bore. The retaining pin is disposed in the retainer opening such that a portion of the retaining pin resides in the channel, and the retaining pin is self-aligning and self-retaining.

A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.