Various embodiments include a fuel injector assembly for an internal combustion engine comprising: an injector cup; a securing device to fasten the injector cup to the engine; wherein a first end of the injector cup remote from the fuel inlet port comprises an outwardly extending flange; a connector abutting the flange, wherein the injector cup and the fuel injector are secured together through the connector; and a fastening bracket supported on the flange, wherein the injector cup and the connector are secured through the fastening bracket by a fastening device. The fastening device comprises a U-shaped clip with a first arm disposed between a clamping face of the fastening device and the fastening bracket and a second arm generally parallel to the first arm disposed on the opposite side of the fastening bracket.

Methods and systems are provided for a fuel injector of an internal combustion engine. In one example, a fuel injector includes a body having a flange shaped to seat within a shoulder of a passage of a cylinder head. The shoulder is positioned at an inner side of the cylinder head such that the fuel injector is coupled to the cylinder head at the inner side by the flange.

Systems and methods regarding a ducted fuel injection (DFI) combustion system for an internal combustion engine can control an injection timing of a fuel injector to output fuel injections through at least one duct and into a combustion chamber of the internal combustion engine. The injection timing can include one or more pilot injections according to a predetermined range before top dead center (BTDC) for a combustion cycle; and a main injection into the combustion chamber for the combustion cycle after all of the one or more pilot injections. A first amount of the fuel injected for the main injection can be greater than a second amount of fuel injected for the one or more pilot injections. The predetermined range before top dead center (BTDC) of the one or more pilot injections can be from 85 to 40 degrees BTDC.

A method for molding a connector which includes a connecting element having a cylindrical body and, one arm extending along an arm axis for the L-shaped connector or, two arms extending along two different arm axes for the T-shaped connector, the body being capable of being connected to an injector, and each arm being capable of being connected to the end of a pipe. The molding method includes a) providing a mold having a cavity for a T-shaped connecting element, the cavity including a cavity for a body and two cavities for arms and b) arranging an insert in the cavity for one of the two arms when an L-shaped connecting element is to be molded.

In a fuel injector, the temperature differential between a distributor plate, through which relatively cool fuel passes, and the manifold to which the distributor plate is bonded causes stresses and strains that can reduce the durability and longevity of the fuel injector. In disclosed embodiments, the distributor plate is bonded to an outer arm and inner arm. These arms act as levers to take up the stresses and strains caused by the temperature differential, thereby increasing the durability and longevity of the fuel injector.

Technology is provided for a fuel injector mounting system for mounting an injector to an engine cylinder liner. The system includes an injector adapter having an adapter body including a first end portion threaded for engagement with a cylinder liner and an injector port formed in the adapter body opposite the first end portion. The injector port includes a plurality of concentric bores configured to receive the proximal end portion of an injector. A flange extends transversely from the adapter body and a collar engages a portion of the injector and connects to the flange to retain the injector in the adapter. A transverse passageway extends through a sidewall of the adapter body and intersects the injector port and an annular fitting is disposed on the injector adapter for fluid communication with the transverse passageway. An injector support bracket attaches a distal end portion of the injector to the engine.

A method for producing an injector which is designed in particular to inject fuel into an induction pipe or directly into a combustion chamber of an internal combustion engine. The method includes providing an injector base element, providing a rod that is insertible into a through hole of the injector base element, producing a negative matrix of a spray orifice element on an axial end of the rod, inserting the rod into the through hole of the injector base element, positioning the negative matrix situated on the rod relative to the injector base element, producing the spray orifice element having at least one spray orifice by applying a galvanization layer on a downstream end, in the injection direction, of the injector base element and on the negative matrix, and removing the rod and the negative matrix.

A fuel supply system for an engine having a plurality of cylinders is provided, which includes a plurality of fuel injection valves configured to inject fuel into the cylinders in a given order, a first distribution pipe configured to distributingly supply fuel to some of the plurality of fuel injection valves of which the fuel injection orders are not successive in the given order, a second distribution pipe configured to distributingly supply fuel to a remainder of the plurality of fuel injection valves of which the fuel injection orders are not successive in the given order, a fuel pump part configured to discharge fuel, a first feed pipe connecting a first discharge part of the fuel pump part with the first distribution pipe, and a second feed pipe connecting a second discharge part of the fuel pump part and the second distribution pipe.

Various embodiments include a fuel injector assembly for an internal combustion engine comprising: an injector cup; a securing device to fasten the injector cup to the engine; wherein a first end of the injector cup remote from the fuel inlet port comprises an outwardly extending flange; a connector abutting the flange, wherein the injector cup and the fuel injector are secured together through the connector; and a fastening bracket supported on the flange, wherein the injector cup and the connector are secured through the fastening bracket by a fastening device. The fastening device comprises a U-shaped clip with a first arm disposed between a clamping face of the fastening device and the fastening bracket and a second arm generally parallel to the first arm disposed on the opposite side of the fastening bracket.

A protective structure for a fuel pump includes a protector including a connecting wall, a first protective wall, and a second protective wall. The first protective wall and the second protective wall are disposed outside the fuel pump assembled to an internal combustion engine. A standing surface of the second protective wall on a side opposite to a second base end surface in a standing direction of the second protective wall includes a curved surface that is concave on the second base end surface side and that becomes closer to the second base end surface side as the curved surface becomes farther from the first protective wall.