An electrical starter system and construction kit for retrofitting Harley-Davidson motorcycles built from 1936 to 1957 with a mechanical starting device. The starter system includes a clutch device that can be coupled to the transmission main shaft for transmitting rotary motion having at least one starter gearwheel, a clutch hub, a clutch cage that can be or is attached to the hub for transmitting a rotary motion and an electrical starter motor with a starter shaft pinion that can be driven by the electrical motor for engaging the starter gearwheel. The starter gearwheel can be mechanically coupled to the clutch hub for transmitting a rotary motion to the hub. Preferably, a gearwheel/hub adapter couples the clutch hub and the starter gearwheel. The adapter is or can be coupled to the starter gearwheel and the clutch hub and is or can be coupled to a transmission main shaft.

A method of controlled stopping an internal combustion engine having a stop-start mode and starter assembly includes detecting when the stop-start mode is active. The method also includes monitoring current rotational speed and position of the engine. The method additionally includes determining when the current rotational position is within a predetermined range of a target stop rotational position and the current rotational speed is less than a threshold rotational speed, and afterward energizing the starter assembly to engage the engine. The method also includes establishing a time delay following energizing the starter assembly to confirm engagement of the starter assembly with the engine. Furthermore, the method includes applying a torque by the starter assembly to stop the engine at the target stop position. A vehicle powertrain employing the engine equipped with the stop-start mode, the starter assembly, and an electronic controller configured to execute the method is also provided.

A prime mover for a lightweight vehicle comprising an internal combustion engine, a starter motor integrally integrated with the internal combustion engine, and a housing for the prime mover. The prime mover additionally comprises a Hall Effect sensor and an prime mover control module structured and operable to communicate with the Hall Effect sensor, determine when operation of the internal combustion engine should cease, and upon the determination that operation of the internal combustion engine should cease, utilize the communication from the Hall Effect sensor to stop the internal combustion engine such that a piston of the internal combustion engine is positioned at between 15 and 25 after bottom-dead-center.

This igniter assembly 220 includes: an igniter 2 provided with a lead terminal 20; a body 1 made of resin and storing the igniter 2; and an internal terminal 3 fixed to the body 1 and having one end electrically connected to the lead terminal 20. The internal terminal 3 has another end extending outward of the body 1.

An electromagnetic switch device for a starter includes: a terminal block in which a main contact chamber that is open at an attraction coil side in an axial direction and in which a pair of main fixed contacts and a main movable contact are located, and an auxiliary relay that is open at a side opposite to the attraction coil side in the axial direction, are located; a cover provided at an opening side of the terminal block at which the auxiliary relay is located, the cover having through holes through which main fixed contacts penetrate in a state where the auxiliary relay is sealed; and an elastic member which is located between the auxiliary relay and the cover and which fixes the auxiliary relay in the axial direction together with the terminal block and the cover.

An internal combustion engine includes an engine block, a blower housing configured to direct cooling air to the engine block, an electric starting system, and a crankshaft configured to rotate about a crankshaft axis. The electric starting system includes an electric motor and an energy storage device located within the blower housing. The energy storage device is electrically coupled to the electric motor to power the electric motor. When the starter motor is activated, the electric starting system rotates the crankshaft to rotate the engine for starting.

A power electronic assembly is provided. The power electronic assembly includes a housing, a plurality of modules, a first circuit board, a second circuit board, and a cooling structure. The housing has a lower wall and an outer wall that circumferential surrounds the lower wall. The lower wall has an interior surface and an opposite exterior surface. The plurality of modules are in contact with the interior surface of the lower wall. The lower wall is a heatsink configured to assist in removing heat generated by the plurality of modules. The first circuit board is positioned above the plurality of modules in the system vertical direction and communicatively coupled to the plurality of modules. The second circuit board is positioned between the plurality of modules and the first printed circuit board. The cooling structure is coupled to the exterior surface of the lower wall to cool the heatsink.

A starter motor assist mechanism is provided. The starter motor assist mechanism may include a housing, a solenoid, and a hammer. The housing may be attachable to a starter motor. The solenoid may be disposed within the housing, and the hammer may be connected to the solenoid. The solenoid may move the hammer from a retracted position to an extended position for striking the starter motor.

An engine device including, a cylinder block having one side portion to which a flywheel that is rotated integrally with a crankshaft is disposed. The engine device is provided with a starter that transmits a rotational force to the flywheel at a time of engine start. A flywheel housing, which accommodates the flywheel and includes a starter attachment pedestal for attaching the starter, is attached to the one side portion of the cylinder block. The starter is disposed inner side of the engine than a portion of the flywheel housing , the portion being located outermost in the engine with respect to a direction that is perpendicular to a direction along a crankshaft center and that is parallel to the cylinder head joining surface of the cylinder block.

An internal combustion engine includes an engine block, an electric motor, a worm coupled to and rotated by the electric motor, a worm gear coupled to and configured to be rotated by the worm, a crankshaft configured to rotate about a crankshaft axis, a flywheel including a flywheel cup having flywheel protrusions, a clutch driven by the worm gear and configured to engage the one or more flywheel protrusions such that the crankshaft is rotated, and an energy storage device electrically coupled to the electric motor. The clutch is configured to disengage from the flywheel protrusions when the rotational speed of the crankshaft exceeds the rotational speed of the worm gear. When the electric motor is activated, the electric motor rotates the worm rotating the worm gear, which causes the clutch to engage the flywheel protrusions, transferring worm gear rotation to the flywheel and the crankshaft to rotate the engine for starting.