A well service pump system supplies high pressure working fluid to a well. The pump system is a linear design which incorporates a diesel engine, a hydraulic drive gear box, open loop hydraulic Pumps, hydraulic ram cylinders, controls for the hydraulic system hydraulic cylinders, working fluid end cylinders and a coupling to connect the hydraulic cylinders and the working fluid ends. The engine powers the hydraulic system which, in turn, provides hydraulic fluid to operate the hydraulic ram cylinders. Each of the polished rods of the hydraulic ram cylinders is connected axially to a plunger rod end of a working fluid end cylinder. There is no crankshaft or automatic transmission required. The linear design allows for a longer plunger stroke length while still allowing highway transport on a truck or skid.

A well service pump system supplies high pressure working fluid to a well. The pump system is a linear design which incorporates a diesel engine, a hydraulic drive gear box, open loop hydraulic Pumps, hydraulic ram cylinders, controls for the hydraulic system hydraulic cylinders, working fluid end cylinders and a coupling to connect the hydraulic cylinders and the working fluid ends. The engine powers the hydraulic system which, in turn, provides hydraulic fluid to operate the hydraulic ram cylinders. Each of the polished rods of the hydraulic ram cylinders is connected axially to a plunger rod end of a working fluid end cylinder. There is no crankshaft or automatic transmission required. The linear design allows for a longer plunger stroke length while still allowing highway transport on a truck or skid.

The application is directed to a power system that may be provided in a portable form and operationally configured for use at a work site as a single source of electric power, hydraulic power and pneumatic power for work site operations. In regard to hydraulic fracturing stimulation of a wellbore, the power system is operationally configured as the source of hydraulic power for transportable pumping units of a fracturing operation and for hydraulic power tools, as the source of pneumatic power for pneumatic power tools and as the source of electric power for electric power tools and electronic equipment at a well site.

The application is directed to a power system that may be provided in a portable form and operationally configured for use at a work site as a single source of electric power, hydraulic power and pneumatic power for work site operations. In regard to hydraulic fracturing stimulation of a wellbore, the power system is operationally configured as the source of hydraulic power for transportable pumping units of a fracturing operation and for hydraulic power tools, as the source of pneumatic power for pneumatic power tools and as the source of electric power for electric power tools and electronic equipment at a well site.

Systems to drive a downhole pump include an enclosure body with a magnetically transparent wall. A magnetic driver or a stationary member with coil windings in slots is disposed outside the enclosure body. A magnetic follower or a movable member with one or more permanent magnets is disposed inside the enclosure body such that the magnetic follower or movable member is exposed to a different environment compared to the magnetic driver or stationary member. The magnetic driver and magnetic follower, or the stationary member and movable member, are separated by a gap containing at least a portion of the magnetically transparent wall. A prime mover is operatively coupled to the magnetic driver. A rod couples the magnetic follower or the movable member to the downhole pump. Movement of the rod with the magnetic follower or the movable member operates the pump.

Systems to drive a downhole pump include an enclosure body with a magnetically transparent wall. A magnetic driver or a stationary member with coil windings in slots is disposed outside the enclosure body. A magnetic follower or a movable member with one or more permanent magnets is disposed inside the enclosure body such that the magnetic follower or movable member is exposed to a different environment compared to the magnetic driver or stationary member. The magnetic driver and magnetic follower, or the stationary member and movable member, are separated by a gap containing at least a portion of the magnetically transparent wall. A prime mover is operatively coupled to the magnetic driver. A rod couples the magnetic follower or the movable member to the downhole pump. Movement of the rod with the magnetic follower or the movable member operates the pump.

Embodiments of systems and methods disclosed provide a hydraulic fracturing unit that includes a reciprocating plunger pump configured to pump a fracturing fluid and a powertrain configured to power the reciprocating plunger pump. The powertrain includes a prime mover and a drivetrain, the prime mover including a gas turbine engine. The hydraulic fracturing unit also includes auxiliary equipment configured to support operation of the hydraulic fracturing unit including the reciprocating plunger pump and the powertrain. A power system is configured to power the auxiliary equipment. The power system includes a power source and a power network. The power source is configured to generate power for the auxiliary equipment. The power network is coupled to the power source and the auxiliary equipment, and configured to deliver the power generated by the power source to the auxiliary equipment. Associated systems including a plurality of hydraulic fracturing units are also provided.

A system and method for optimizing performance of an artificial lift system are provided. The optimization process can be performed automatically by a controller configured to receive optimization parameters from the user and information regarding the performance of the system. The optimization process adjusts the pumping speed of the system in response to measured rod load and a position of the downhole pump or surface pumping unit. More particularly, the optimization process can increase or decrease the pump speed of the system in response to the measured rod load at a reference position relative to a reference rod load at the reference position. The reference load and position can be selected to indicate pump inefficiencies. For example, the target reference load and position can indicate fluid pounding if the measured rod load at the reference position is greater than the reference rod load at the reference position.

A system and method for optimizing performance of an artificial lift system are provided. The optimization process can be performed automatically by a controller configured to receive optimization parameters from the user and information regarding the performance of the system. The optimization process adjusts the pumping speed of the system in response to measured rod load and a position of the downhole pump or surface pumping unit. More particularly, the optimization process can increase or decrease the pump speed of the system in response to the measured rod load at a reference position relative to a reference rod load at the reference position. The reference load and position can be selected to indicate pump inefficiencies. For example, the target reference load and position can indicate fluid pounding if the measured rod load at the reference position is greater than the reference rod load at the reference position.

A hydraulic fracturing machine includes a pump failure detection system. The hydraulic fracturing machine includes a hydraulic fracturing pump with a power end and a fluid end. The power end includes a plurality of roller bearings, and the fluid end includes a flow of fluid. A particle sensor coupled to the power end is configured to transmit particle information regarding a quantity of particles in the fluid. A temperature sensor, also coupled to the power end, is configured to transmit temperature information regarding a temperature of the fluid. A vibration sensor coupled to the power end is configured to transmit vibration information regarding a vibration of each of the plurality of roller bearings. An electronic control module analyzes the particle information, the temperature information and the vibration information, and calculates a failure warning level based on the analysis.