Patent classifications
F04B2205/04
Status monitoring and failure diagnosis system for plunger pump
Disclosed is a status monitoring and fault diagnosis system for a plunger pump, including a monitoring and fault diagnosis device. The monitoring and fault diagnosis device monitors and diagnoses a hydraulic end assembly of a plunger pump. The monitoring and fault diagnosis device further monitors and diagnoses a power end assembly and/or a reduction gearbox assembly. Beneficial effects: The diagnosis system monitors and diagnoses not only a hydraulic end assembly, but also a power end assembly and/or a reduction gearbox assembly, that is, an equipment fault can be accurately predetermined in time for an entire plunger pump, so that high-pressure, large-displacement, and continuous operation requirements on fracturing sites at present are better satisfied, and on-demand maintenance is adopted instead of regular examination and maintenance, thereby saving labor, time, and materials to achieve economic efficiency.
SYSTEMS AND METHODS TO MONITOR, DETECT, AND/OR INTERVENE RELATIVE TO CAVITATION AND PULSATION EVENTS DURING A HYDRAULIC FRACTURING OPERATION
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
SYSTEMS AND METHODS TO MONITOR, DETECT, AND/OR INTERVENE RELATIVE TO CAVITATION AND PULSATION EVENTS DURING A HYDRAULIC FRACTURING OPERATION
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
Method to detect and intervene relative to cavitation and pulsation events during a hydraulic fracturing operation
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
Method for controlling motor-driven pump in a fluid system
A method for controlling a motor-driven pump in communication with a fluid system is provided. Preferably the method employs a frequency drive system to control the motor-driven pump. The control method is characterized in that the operating frequency of the motor can be adjusted very quickly and it is ensured to be operated in a safe frequency range no more than a rated current.
System of controlling a hydraulic fracturing pump or blender using cavitation or pulsation detection
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
PUMP MONITORING APPARATUS, VACUUM PUMP, PUMP MONITORING METHOD, AND STORAGE MEDIUM STORING PUMP MONITORING PROGRAM
A pump monitoring apparatus comprises a computer. The computer includes a processor and a memory, and the computer executes; a waveform data acquisition section configured to acquire waveform data of a physical quantity indicating an operation state of a vacuum pump; a feature quantity acquisition section configured to acquire a feature quantity of the waveform data; a first mechanical learning section configured to cluster the waveform data based on the feature quantity; a second mechanical learning section configured to read a time-series data group of the clustered waveform data to output predicted waveform data; and an information providing section configured to provide information regarding replacement or maintenance of the vacuum pump based on the predicted waveform data.
Systems to monitor, detect, and/or intervene relative to cavitation and pulsation events during a hydraulic fracturing operation
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
METHOD, SYSTEM, COMPUTER APPARATUS, AND STORAGE MEDIUM FOR INSPECTING OPERATION PERIOD OF VALVE BOX
The disclosure relates to a method, a system, a computer apparatus, and a storage medium for inspecting an operation period of a valve box. The method for inspecting the operation period of the valve box includes at least one of a pressure of the liquid outlet, a stress of the housing, and an acceleration of the housing is acquired. Single operation periods of the valve box are calculated according to at least one of the pressure of the liquid outlet, the stress of the housing, and the acceleration of the housing. Finally, the single operation periods of the valve box are accumulated to obtain a total operation period of the valve box.
Fluid Machine
Even when abnormal heat generation occurs during operation in a state where the temperature of a compressor is not increased, abnormality cannot be detected. A fluid machine includes a fluid machine body; a motor that drives the fluid machine body; a temperature sensor that measures a temperature of the fluid machine body; and a control unit that controls the fluid machine body. The control unit changes a temperature threshold value based on at least one of a pressure of a fluid discharged by the fluid machine body and a frequency of a voltage input into the motor, and issues a notification when the temperature of the compressor body measured by the temperature sensor exceeds the temperature threshold value.