Patent classifications
F04B2207/70
Status monitoring and failure diagnosis system for plunger pump
Disclosed is a status monitoring and fault diagnosis system for a plunger pump, including a monitoring and fault diagnosis device. The monitoring and fault diagnosis device monitors and diagnoses a hydraulic end assembly of a plunger pump. The monitoring and fault diagnosis device further monitors and diagnoses a power end assembly and/or a reduction gearbox assembly. Beneficial effects: The diagnosis system monitors and diagnoses not only a hydraulic end assembly, but also a power end assembly and/or a reduction gearbox assembly, that is, an equipment fault can be accurately predetermined in time for an entire plunger pump, so that high-pressure, large-displacement, and continuous operation requirements on fracturing sites at present are better satisfied, and on-demand maintenance is adopted instead of regular examination and maintenance, thereby saving labor, time, and materials to achieve economic efficiency.
Hybrid pressure calibration
A pressure calibration system includes a manual pump and pressure adjustment subsystem. The pump outputs pressurized fluid to the adjustment subsystem in response to manual actuation. The adjustment subsystem is configured to automatically adjust the pressure in fine increments after the manual pump pressurizes the fluid within a tolerance range of a pressure set point. A user interface is further configured generate annunciations regarding the fluid pressure.
PUMPING UNIT ENGINE SPEED OSCILLATION DETECTION AND MITIGATION
An oscillation controller operates on engine speed or RPM data from a pump or pumping unit associated with a wellbore operation. The oscillation controller determines a measure of variability, such as a bandwidth, for the engine speed over a rolling time window and compares the measure of variability to an oscillation bandwidth threshold. The oscillation controller determines that erratic behavior or oscillation is present when the measure of variability exceeds the oscillation bandwidth threshold, and for such instances measures a duration of erratic behavior with a variability timer. If the oscillation controller determines that the erratic behavior has subsided, the variability timer is cleared. The oscillation controller generates at least one warning whenever the variability timer exceeds an oscillation warning threshold. The oscillation controller mitigates erratic behavior by downshifting (or shifting to neutral) at least one gear of the pump or pumping unit if the variability timer exceeds an oscillation mitigation time threshold.
Pump health monitoring
A method can include receiving, at a control module, first pump characteristic data from a data source associated with a pump, sensing second pump characteristic data from a flow system using one or more sensors, comparing the first pump characteristic data to the second pump characteristic data sensed in the flow system, and determining a health of the pump based on the comparison of the first pump characteristic data to the second pump characteristic data.
SYSTEMS AND METHODS TO MONITOR, DETECT, AND/OR INTERVENE RELATIVE TO CAVITATION AND PULSATION EVENTS DURING A HYDRAULIC FRACTURING OPERATION
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
SYSTEMS AND METHODS TO MONITOR, DETECT, AND/OR INTERVENE RELATIVE TO CAVITATION AND PULSATION EVENTS DURING A HYDRAULIC FRACTURING OPERATION
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
Air conditioner provided with means for predicting and detecting failure in compressor and method for predicting and detecting the failure
To predict and detect a failure in a compressor provided in an air conditioner, the air conditioner is provided with: a heat exchanger; the compressor; piping connecting the heat exchanger and the compressor with each other; and a control unit controlling the compressor and having a compressor failure predicting and detecting means, and in this air conditioner, the compressor failure predicting and detecting means of the control unit includes: a current detecting part detecting a driving current driving the compressor; a pulsation detecting part detecting pulsation in a driving current detected by the current detecting part; and an anomaly determining part predicting or detecting any failure in the compressor based on a magnitude and a duration of pulsation in a driving current detected by the pulsation detecting part.
Method to detect and intervene relative to cavitation and pulsation events during a hydraulic fracturing operation
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.
Pressure regulating device and semiconductor production system
A pressure regulating device cooperates with a semiconductor production system to regulate a pressure in a pipe of a semiconductor production apparatus in the semiconductor production system. The pressure regulating device reduces the pressure in the pipe of the semiconductor apparatus by a suction pump to prevent from liquid leakage when the pipe is broken. In addition, the pressure regulating device can periodically record the pressure change in the pipe to facilitate an operator to judge whether the pipe is damaged and analyze the cause of decrease in production yield.
System of controlling a hydraulic fracturing pump or blender using cavitation or pulsation detection
Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.