Reinforced directional drilling assemblies and methods of forming reinforced directional drilling assemblies are provided. Strengthening materials may be incorporated into a resilient layer and/or a polymer-based composite material within a directional drilling assembly to improve the durability and performance of a power section within the directional drilling assembly. Inclusion of strengthening materials within a directional drilling assembly may provide a method to detect the status of a power section and send a signal from downhole upon detecting status of the power section. Inclusion of strengthening materials also may provide a method to collect data about operating conditions, including pressure, temperature, torque, RPM, stress level, shock, vibration, downhole weight on bit, and/or equivalent circulating density to send to the surface or to MWD/LWD systems. The strengthening materials may collect data by themselves or in conjunction with a sensor.

A stator (10) for a feed pump, in particular for an eccentric screw pump, wherein the stator (10) comprises a stator body (18) having an accommodation hole (36) for accommodating a rotor (24). It is further provided that the stator body (18) is configured as an elastomer body (20) reinforced at least in sections with a thread inlay (38).

A cylinder head includes an inner structural member having a plate forming a deck face of the cylinder head and forming at least one dished cylinder roof, and a plurality of cylinder head bolt columns extending from the plate. An outer member is supported by the inner structural member and forms a cooling jacket, intake ports, and exhaust ports. Passages of the cooling jacket are lined with metal walls in contact with the composite structure of the outer member. A method of forming a cylinder head includes positioning a structural insert and a lost core insert in a tool, and injecting material into the tool to form a body surrounding the structural insert and the lost core insert thereby forming a head preform. The lost core insert is shaped to form a cooling jacket and has a lost core material generally encapsulated in a metal shell.

A rotary internal combustion engine is provided that includes a housing and a rotor. The housing includes first and second side housings and a center housing. The center housing is disposed between and attached to the first and second side housings. The rotor is disposed within a rotor chamber and is engaged with a rotor shaft that extends between the first and second side housings. The rotor has a peripheral side wall that extends between a pair of end face surfaces. At least one of the first side housing or the second side housing includes a side plate having a seal surface, an interior surface, and a core disposed between the seal surface and the interior surface. The core comprises a ceramic matrix composite (CMC) material. The seal surface of the side plate engages in a sealing arrangement with a respective rotor end face surface.

A component for a downhole tool includes a rotor and a hardfacing precursor. The hardfacing precursor includes a polymeric material, hard particles, and a metal. A hydraulic drilling motor includes a stator, a rotor, and a sintered hardfacing material on an outer surface of the rotor or an inner surface of the stator. Methods of applying hardfacing to surfaces include forming a paste of hard particles, metal matrix particles, a polymeric material, and a solvent. The solvent is removed from the paste to form a sheet, which is applied to a surface and heated. A component for a downhole tool includes a first hardfacing material, a second hardfacing material over the first hardfacing material and defining a plurality of pores, and a metal disposed within at least some of the pores. The metal has a melting point lower than a melting point of the second hardfacing material.

A housing (10) of a compressor (1) according to the present embodiment includes at least one compression chamber (101) that compresses a gas aspirated into the inside thereof and is composed of a metal-resin composite (16) in which a resin member (14) composed of a thermosetting resin composition and a metal member (12) are bonded to each other. In a case where the metal-resin composite (16) is made into a test piece in which the resin member (14) having a thickness d.sub.1 and the metal member (12) having a thickness d.sub.2 are laminated on and bonded to each other and a ratio of d.sub.1/d.sub.2 is 3, and the test piece is put in a first state where the test piece is disposed, the surface on the resin member (14)-exposed side up, on two supports with no stress applied thereto and a second state where a 1-point bending stress of 140 MPa is applied in a thickness direction to the center of the surface on the resin member (14) side such that the center caves in after the first state, when putting in the first and second states is alternately repeated 1,000,000 times at a frequency of 30 Hz under a temperature condition of 25 C., the metal-resin composite exhibits bending fatigue resistance in which neither peeling nor fracture occurs.

A plastic composite component which is formed by a thin hard plastic outer layer, at least one elastomer layer adjoining the former on the inside, and at least one metal and/or plastic carrier layer adjoining said elastomer layer on the inside and made of a fibre reinforced plastic (RFP). A carbon fibre reinforced plastic (CRP) or glass fibre reinforced plastic (GRP), is arranged on the component or at least partly forms the latter, as an impact protection part, as a splinter protection part, as a protective part against sudden total failure or as a protective part against vibrations and vibration damages, against resonance, for the purpose of damping oscillations or for the purpose of acoustic damping.

A variable stator vane for a compressor guide vane is provided. The vane includes a blade and a pivot. The pivot includes an internal pivot element and a pivot cap. The blade and the internal pivot element are each made from a composite material. At least one contact surface of the pivot cap is metallic.

An enhanced elastomeric stator assembly and method of making the same is disclosed. The elastomeric stator may be structurally, thermally, and/or chemically enhanced through the incorporation of graphene particles, cross-linkable polymers, coupling agents that extend cross-links, and by the reduction of filler material. The graphene particles can be incorporated in functionalized or non-functionalized form or in a combination thereof, the functionalized graphene increasing the number of cross-links in the overall structure, thereby enhancing the structural robustness of the elastomeric stator. The compound can be formulated to have a relatively low viscosity and other characteristics that allow the material to flow through a mold cavity.

Impellers made of composite materials with flow path cavities covered by an erosion resistant coating are manufactured by covering removable molds having shapes corresponding to a negative geometry of the flow path cavities, with the erosion resistant coating using plating or thermal spraying. After shaping and curing a composite material around the molds covered with the erosion resistant coating, the molds are removed, while the erosion resistant coating remains on the composite impeller.