A method of assembling a part is provided and includes forming a first section of the part, defining, in the first section, passages with dimensions as small as 0.005 inches (0.127 mm), forming a second section of the part, metallurgically bonding the first and second sections whereby the passages are delimited by the first and second sections and executing the metallurgically bonding without modifying a condition of the passages.

A method of joining first and second turbine vanes is provided. The method includes casting and machining each of the first and second turbine vanes, coating each of the first and second turbine vanes with thermal barrier coating (TBC) and executing field assisted sintering technology (FAST) processing to join the first and second turbine vanes.

A method of repairing or, in certain cases, strengthening a metallic substrate at a damage site is provided and includes removing material from the substrate around the damage site to form a recess, and cold spraying particulate material into the recess to form a bead of deposited material.

Methods for repairing a component having a damaged region are provided. The method can include removing the damaged portion from the component to form an intermediate component, wherein the damaged portion has an original geometry; and applying using additive manufacturing a repaired portion onto the intermediate component to form a repaired component. The repaired portion can have a repaired geometry that includes at least one film hole absent in the original geometry, with the film holes being fluidly connected to a cooling supply of the repaired component.

Aspects of the disclosure are directed to milling a nose of a first shield of a blade to leave at least one strip of the first shield coupled to a blade body, subsequent to the milling, applying a cryogenic technique to the blade to weaken a bond between the first shield and the blade body, and subsequent to the applying of the cryogenic technique, removing the at least one strip of the first shield from the blade body.

A hollow aerofoil is described having a leading edge and a trailing edge. The leading edge and trailing edge are connected by a pressure surface side (34) and a suction surface side (37) and one or more cavities are bounded by the pressure surface side (34) and/or suction surface side (37). In use, the cavity is arranged to receive coolant from a coolant source. The trailing edge has an apogee (36) where the pressure surface side (34) and suction surface side (37) meet. In an embodiment, a row of holes (32) is provided to a pressure surface side of a centreline of the apogee (36), the holes (32) being in fluid communication with cavity. The arrangement of the holes is such that outlets (33) to the holes extend from the apogee (36) and onto an adjacent part of the pressure surface side (34). A method for the manufacture of the aerofoil is also described.

A stiffness boss for a turbine case of a gas turbine engine is disclosed. The stiffness boss includes a head portion disposed on an outer case surface of the turbine case, the head portion configured to provide rigidity in response to a transverse load being applied to the turbine case in a transverse direction. The stiffness boss also includes a leg portion disposed on the outer case surface of the turbine case and connected to the head portion, the leg portion configured to provide rigidity in response to an axial load being applied to the turbine case in an axial direction, such that deformation of the turbine case is resisted.

A compressor wheel for a compressor of a turbocharger has a hub and a multiplicity of blades on the hub. In intermediate spaces of the multiplicity of blades, a channel is in each case formed between a suction side and a pressure side. The channel guides fluid that flows in axially in relation to a rotation axis radially or radially-axially outward. The hub in relation to the rotation axis is contoured such that the hub has a rotationally symmetrical portion and a non-rotationally symmetrical portion. On the non-rotationally symmetrical portion, a transition between the hub and each of the blades is embodied with a radiused connection and facing the suction side has a region of modified thickness. A region formed by control rays is generated in at least one channel between the suction side and the pressure side on the hub. A method produces the compressor wheel.

During a material removal method, a component is received that includes a component body and a coating on the component body. The component body includes metallic first material. The coating includes second material that is different from the first material. A solution is received that includes nitric acid and hydrogen peroxide. At least a portion of the coating is subjected to the solution in order to remove at least some of the second material from the component.

The present application thus provides a method for reducing stress on a turbine blade wherein each of the turbine blades includes a dovetail with lockwire tab. The method may include the steps of (a) determining a starting line for a backcut relative to a lockwire tab end, (b) determining a cut angle for the backcut, and (c) removing material from the lockwire tab according to the starting line and the cut angle to form the dovetail backcut. The starting line may be positioned about 0.6 inches (about 15.24 millimeters), plus or minus 0.065 inches (about 1.65 millimeters) from the lockwire tab end along the dovetail axis.