A rotor wheel for an engine includes a plurality of impeller vanes and a plurality of fluid passages defined by adjacent impeller vanes. The fluid passages are radially disposed across at least a portion of the rotor wheel. One or more impeller inserts may be disposed within one or more of the plurality of fluid passages, respectively. The impeller inserts define an impeller passage with a passage shape that controls a flow of fluid through the one or more of the plurality of fluid passages.

Systems and methods are disclosed for anti-rotation lugs. A stator for a gas turbine engine may comprise an outer shroud, an inner shroud, and a plurality of vanes located between the outer shroud and the inner shroud. A plurality of anti-rotation lugs may be coupled to the inner shroud. The anti-rotation lugs may be configured to contact a diffuser case in order to prevent rotation of the stator. The anti-rotation lugs may comprise a body and a tapered shoulder. The tapered shoulder may distribute stress concentrations in the anti-rotation lugs.

A system for relieving stress on a turbine rotor blade dovetail in a gas turbine is provided. At least one turbine rotor blade includes a dovetail that is axially insertable into a correspondingly-shaped slot defined in a turbine disk. At least one axially-extending tang is defined on the dovetail. At least one stress relief surface is defined in the at least one tang. The at least one stress relief surface extends along a central portion of a length of the tang. Accordingly, contact between the at least one tang and an inner surface of the slot is precluded, along the central portion, such that stresses generated by radially-directed forces along the central portion are reduced.

Aspects of the disclosure are directed to treating a substrate, the substrate including at least one of a refractory metal or a ceramic material, and depositing a media onto the treated substrate to generate a casting core. Embodiments include a fixture, a substrate located on the fixture, the substrate including at least one of a refractory metal or a ceramic material, and a delivery head that deposits media onto the substrate to generate a casting core. Aspects are directed to a core configured for casting a component, the core comprising: a substrate that includes at least one of a refractory metal or a ceramic material, and media deposited on the substrate, the media having a dimension within a range of between 0.5 and 100 micrometers.

An assembly is provided for a variable vane arrangement of a turbine engine. A platform extends circumferentially about a centerline and radially relative to the centerline between a first platform side and a second platform side. The platform includes a plurality of variable vane receptacles arranged in an annular array about the axial centerline, which variable vane receptacles include a first variable vane receptacle. The first variable vane receptacle is configured with a recess, a bore and a shelf. The recess extends longitudinally along a variable vane pivot axis into the platform from the first platform side to the shelf. The bore extends longitudinally along the variable vane pivot axis into the platform from the shelf. An insert includes a sleeve and a plate. The sleeve lines at least a portion of the bore. The plate is located within the recess adjacent the shelf.

Disclosed is a repair method for guide blades of a gas turbine. The method comprises: providing at least one guide blade to be maintained; capturing the actual geometry of the guide blade to be maintained with application of at least one measuring method; comparing the actual geometry captured by the contactless measuring method to a predetermined desired geometry for a corresponding guide blade type; calculating a target geometry for the guide blade to be maintained, which corresponds as much as possible to the desired geometry, such that using optimization parameters, the desired geometry of the guide blade to be maintained is approximated at least in sections along its flow contour; applying material and removing material by machine on the guide blade, such that the calculated target geometry is produced.

Turbine and compressor casing/housing abradable component embodiments for turbine engines, have abradable surfaces with asymmetric forward and aft ridge surface area density. The forward ridges have greater surface area density than the aft ridges to compensate for greater ridge erosion in the forward zone during engine operation and reduce blade tip wear in the aft zone. Some abradable component embodiments increase forward zone ridge surface area density by incorporating wider ridges than those in the aft zone.

Disclosed is a rotor-stator combination for an axial turbomachine which comprises a rotor having an impeller and a stator having a diffuser and a casing section. The combination features a one-piece structural design in manufacture and the casing section has at least one radial access which is prepared and designed for installation steps and/or machining steps for rotor sections and/or stator sections which are arranged inside the casing section. Also disclosed is an aero engine comprising such a rotor-stator combination.

A method for making a cooled component for a turbine engine includes casting an airfoil assembly having an airfoil with an airfoil cooling passage and extending from a platform with at least one platform cooling passage, and forming a connecting passage between the airfoil cooling air passage and the platform cooling air passage via a tool inserted into a breakout opening in a slashface of the platform.

A hub assembly for construction of a fan includes a hub plate having a front face, a rear face, and an annular surface extending between the front face and the rear face. The hub plate defines a hub assembly axis extending through the front face and the rear face which is configured to coincide with the fan axis. The hub assembly further includes a plurality of elongated root sections that are circumferentially spaced apart and extend radially from the annular surface. The elongated root sections have a substantially circular cross-section. The hub plate and the plurality of elongated spokes are unitarily formed.