F05D2230/20

Housing produced in one working step

The invention relates to a housing, wherein the housing has a cover disk having a cylindrical wall and a central receptacle with a hub for supporting a fan having a diagonal fan wheel, wherein a plurality of three-dimensionally curved air guide vanes (S) are arranged about the hub, characterized in that the air guide vanes (S) are materially connected to the cylindrical wall and as a result, the housing is produced in one working step.

Rotating body, turbocharger, and rotating body manufacturing method
11530706 · 2022-12-20 · ·

Provided is a rotating body, including: a shaft; and a compressor impeller including: a main body having an insertion hole, which extends from one end to another end side and is configured to receive the shaft inserted therethrough; a boss portion formed at one end side of the main body; and a joint portion, which is formed on an inner peripheral surface of the insertion hole at the boss portion and is welded to the shaft.

Method of fabricating an airfoil preform, an airfoil, and a nozzle sector, by selective melting on a bed of powder
11511342 · 2022-11-29 · ·

A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.

Turbine stator vane comprising an inner cooling wall produced by additive manufacturing

A stator vane of a turbine of a gas turbine engine, including an outer platform and an inner platform between which there extends an outer wall forming an outer skin, wherein it includes an inner wall, forming an inner skin, facing the outer wall so as to define an inter-skin cavity between the outer wall and the inner wall, the inner wall including a plurality of cooling orifices for impingement cooling of the outer wall, the outer wall and inner wall being produced by additive manufacturing.

CERAMIC MATRIX COMPOSITE COMPONENTS WITH MICROSTRUCTURE FEATURES
20230094750 · 2023-03-30 ·

A method of forming a ceramic matrix composite component. The ceramic matrix composite component is adapted for use in a gas turbine engine. The method including forming the component using ceramic materials and infiltrating the component with a matrix material.

COMPOSITE BLADE FOR AN AIRCRAFT ENGINE AND METHODS FOR MANUFACTURING AND REPAIRING SAME

A process for manufacturing a blade made of composite material for a turbomachine. The blade includes an airfoil having a pressure side and a suction side which extend from a leading edge to a trailing edge of the airfoil. The blade further includes a metal sheath that extends along the leading edge of the airfoil. The process includes the steps of: placing a preform, produced by three-dimensionally weaving fibers, in a mold, the sheath being positioned on an edge of the preform intended to form the leading edge of the airfoil; and injecting polymerizable resin into the mold to impregnate the preform so as to form the airfoil after solidifying. At least one double-sided adhesive film may be inserted between the sheath and the edge of the preform prior to injection of the resin.

VANE MADE OF COMPOSITE MATERIAL FOR A TURBINE ENGINE STATOR INCLUDING A HOLLOW CORE MADE OF NON-POROUS PLASTIC
20230093021 · 2023-03-23 ·

A vane for a turbine engine includes a body in the form of an aerodynamic profile formed by a shell produced from a composite material formed from a three-dimensional textile of reinforcement fibres consolidated by a hardened resin. The shell forms a pressure surface and a suction surface of the vane connected to each other while forming on one side a leading edge and on the opposite side a trailing edge of the vane, and a core including a core body surrounded by the shell. The core is produced from non-porous plastics material, and the core body is in the form of an aerodynamic profile and delimits at least one closed cavity of the core.

COMPOSITE BLADE FOR A TURBINE ENGINE ROTOR
20230081843 · 2023-03-16 ·

The invention relates to a composite blade (5) for a turbine engine rotor, for example, an unducted propeller, comprising a skin (6) made of woven fibres forming the outer profile of the blade and an attachment (11) with cylindrical geometry in the direction of the span emerging from the blade root (9), which attachment is intended to retain the blade (5) on a hub of the rotor, characterised in that it further comprises a spar (16) having a hollow tube structure made of braided carbon fibres, fixed to the attachment (11) and extending inside the skin (6) over at least part of the span of the blade (5). The invention also relates to a propeller comprising said blade and to a method for manufacturing said blade.

Airfoil cooling circuit

An airfoil may include an airfoil body that defines a skin chamber, a skin chamber outlet opening, and a tip flag chamber. In various embodiments, the skin chamber is in fluidic communication with the tip flag chamber via the skin chamber outlet opening. In various embodiments, the airfoil body further defines an outlet hole disposed on at least one of a trailing edge and a pressure side of the airfoil. The tip flag chamber may be in fluidic communication with the outlet hole (e.g., cooling circuit air in the tip flag chamber may exit the airfoil via the outlet hole). In various embodiments, the tip flag chamber extends parallel and directly adjacent to the outermost tip of the airfoil.

COMPACTION SYSTEM AND METHODS FOR COMPACTING COMPOSITE COMPONENTS

Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.