A process for cold working of the inner surface of a bore in a centrifugal compressor wheel along only a fractional portion of the bore length (i.e., along less than a full axial length of the bore), thereby creating a zone of compressive residual hoop stress in the metal surrounding the bore where the wheel needs the beneficial residual stress. The process purposefully avoids cold working of the bore at locations adjacent to high-stress areas and features of the wheel, where cold working in such locations could negatively impact the wheel's overall life.

A system (10) includes a modular exhaust collector (30) configured to be arranged in a first orientation (50) or a second orientation (114, 116). The modular exhaust collector (30) is configured to receive an exhaust flow along an inlet axis (54), to direct the exhaust flow along a first direction (36) through an outlet (58) when in the first orientation (50), and to direct the exhaust flow along a second direction (114, 116) through the outlet (58) when in the second orientation (114, 116). The modular exhaust collector (30) includes an exhaust passage (64) to receive the exhaust flow, a plurality of compressor discharge (CD) ports (72), a plurality of flow ports (76), a bottom face (84) opposite the outlet (58) with a first drain (88), and a first side wall (82) with a second drain (88) between the bottom face (84) and the outlet (58). Each CD port (72) is disposed a first radial distance (118) from the inlet axis (54), and each flow port (76) is disposed a second radial distance (130) from the inlet axis (54).

A measurement system for a gas turbine engine is provided. The measurement system comprises a sensor assembly. The measurement system also includes multiple sensors coupled to the sensor assembly. The sensor assembly is configured to be removably inserted within a space defined by a circumferential track embedded within an inner diameter of a casing of the gas turbine engine without having to disassemble the casing.

A system includes an exhaust collector tunnel (32) configured to mount inside an exhaust collector (30) of a gas turbine (12). The exhaust collector tunnel (32) has a tunnel wall (33) configured to extend around a turbine shaft (17, 19) of the gas turbine (12). The tunnel wall (33) has a variable diameter (98) along at least a portion of a length of the exhaust collector tunnel (32).

A process of modifying a passage in a component is provided. The process includes inserting a first material into the passage; blocking at least one end of the passage; inserting an elongated member into the passage through the first material; heat treating the passage, the first material, and the elongated member to form a solid interior in component; and machining through the solid interior to form a modified passage in the component.

A method of modulating a cooling supply in a gas turbine engine includes providing the engine comprising a compressor section and a turbine section and including a cooling flow circuit, the cooling flow circuit supplying a cooling air flow from a compressor cavity in the compressor section to a blade ring cavity in the turbine section, wherein the cooling flow circuit includes a main line with a full capacity valve, measuring a first pressure in the blade ring cavity, measuring a second pressure in the compressor cavity, adjusting, by a control system, the opening of the full capacity valve to control the cooling air flow through the main line in order to maintain a target pressure ratio, wherein the pressure ratio defined as a ratio of the first pressure to the second pressure. The method is performed in an ambient temperature operating range of the engine.

A method for manufacturing a metal component includes the following steps: a shell made of a titanium-based material is provided, the shell having a first surface and a second surface remote from the first surface; a covering layer made of a titanium fire-resistant material is produced by additive manufacturing on the shell such that the covering layer at least partially covers the first surface and/or the second surface; and, after the additive manufacturing step, the metal component is heat treated at a temperature of between 200° C. and 1000° C.

A system includes a modular exhaust collector configured to be arranged in a first orientation or a second orientation. The modular exhaust collector is configured to receive an exhaust flow along an inlet axis, to direct the exhaust flow along a first direction through an outlet when in the first orientation, and to direct the exhaust flow along a second direction through the outlet when in the second orientation. The modular exhaust collector includes an exhaust passage to receive the exhaust flow, a plurality of compressor discharge (CD) ports, a plurality of flow ports, a bottom face opposite the outlet with a first drain, and a first side wall with a second drain between the bottom face and the outlet. Each CD port is disposed a first radial distance from the inlet axis, and each flow port is disposed a second radial distance from the inlet axis.

A method of applying a braze component to a honeycomb structure may comprise: applying at least a partial vacuum within a chamber, the chamber defined at least partially by a vacuum device and a cover, the honeycomb structure disposed within the chamber, the braze component disposed between the honeycomb structure and the cover; pulling the cover towards the braze component in response to applying the partial vacuum; and pulling the braze component into a plurality of hexagonal cells defined by the honeycomb structure in response to pulling the cover towards the braze component.

A method for converting a turbofan engine including providing a turbofan engine and converting the turbofan engine. The turbofan engine includes a core engine (including at least one high pressure spool assembly and a combustion chamber), and an unmodified fan configured for providing at least a bypass flow bypassing the core engine, the fan being mechanically coupled to a low pressure turbine that is in turn driven by the core engine. The conversion includes modifying or replacing the unmodified fan to provide a modified fan, the modified fan configured for generating a reduced bypass flow with respect to said fan bypass flow during operation of the converted turbofan engine corresponding to at least one set of engine conditions, enabling said low pressure turbine to generate an excess shaft power above a baseline shaft power required for driving the modified fan during operation of the converted turbofan engine.