A self-tapping screw for use in securing at least two materials together. The self-tapping screw may include a screw cap that receives a screw body to reinforce the strength of the screw head. The screw cap is composed of a zinc-aluminum alloy that may be die casted and provides additional strength and hardness to the attached screw body. The screw cap has a rolled flange that helps to securely retain the flat rim of the attached screw body.

A method for joining at least two structural parts includes a fitting step in which a joining element is driven into the first structural part while a residual material thickness is maintained, and a joining step in which the joining element driven into the first structural part is connected to the second structural part. The joining element has a hollow element shaft, which is driven into the first structural part, and an element head, which is welded or adhesively bonded to the second structural part.

To threadedly engage a bolt and a female screw with each other, thereby making it possible to shave off a deposit on the inner surface of the female screw and to make it easy for a worker to sense the seating, there is provided a bolt including a shaft 2 and a head, wherein a first thread 11 is provided on a head side of the shaft, and at least one of a thread provided larger in diameter than the first thread and a thread provided wider than the first thread is provided on a tip end side of the shaft.

A method of making an assembly is disclosed. According to the method, a curable sealant is applied to a metal surface of a first article, and the curable sealant and first article are stored under conditions to maintain the curable sealant in an at least partially uncured state. The method further includes contacting the curable sealant on the first article metal surface with an electrically conductive surface of a second article, and curing the curable sealant.

A floating fastener includes a socket fastened to a first board member, a locking device axially slidably mounted in the socket and adapted for locking the socket and the first board member to a second board member, and an insulative barrel including a flexible barrel body attached onto the socket, a cap for capping on the barrel body to shield the locking device in the socket and to protect the socket and the locking device against corrosion and a flexible connecting strip connected between the barrel body and the cap.

Corrosion on industrial infrastructures can be prevented or arrested using a multi-stage system and method having an optional epoxy primer, a thermoplastic layer, a self-amalgamating water-cure wrap, and a top coat of epoxy. The resulting impervious barrier resists corrosion and withstands abuse from the elements.

A method of applying a corrosion-resistant coating to a fastener that includes preheating an area of the fastener to be coated to elevate a temperature of the area and spraying the preheated area of the fastener with a molten or semi-molten metal. In one embodiment, a corrosion-resistant coating applicator includes a support structure, a rotatable slotted fastener conveyer supported by the support structure, a feeder configured to feed fasteners to the rotatable slotted fastener conveyer, a fastener aligner configured to make head portions of the fasteners aligned with each other, a heater configured to heat head portions of the fasteners as the fasteners are being conveyed by the slotted fastener conveyer, and a sprayer configured to apply a corrosion-resistant coating to the heated head portions of the fasteners being conveyed by the slotted fastener conveyer. The present disclosure also provides corrosion-resistant coated fasteners made using the coating methods and/or coating apparatus.

Methods of using and repairing seal caps as well as constructions comprising seal caps, including in some embodiments seal caps which may be useful in sealing fasteners that protrude into fuel storage cells in aircraft. In some embodiments, methods include the use of optically translucent seal cap and application of a second quantity of sealant to fill voids observed within the interior of the seal cap after cure of a first quantity of sealant.

A bolt for an interference fastener and a fastener system is provided. The bolt has a body extending axially between a first end and a second end. The body has a threaded area extending axially inward from the second end and a head configured on the first end. A cylindrical expansion area extends axially between the head and the transition area. The transition area is disposed axially between the cylindrical expansion area and the threaded area.

A method of making an assembly is disclosed. According to the method, a curable sealant is applied to a metal surface of a first article, and the curable sealant and first article are stored under conditions to maintain the curable sealant in an at least partially uncured state. The method further includes contacting the curable sealant on the first article metal surface with an electrically conductive surface of a second article, and curing the curable sealant.