F16C2220/02

Bearing arrangements, and module carrier for them

A bearing arrangement includes two bearing rings which can be rotated with respect to one another about a common axis, an annular module carrier, an encoder, and at least one sensor module. The module carrier is arranged axially on one of the two bearing rings. The encoder is arranged on the other one of the two bearing rings. The at least one sensor module is arranged in the module carrier. In some embodiments, the module carrier has a cut-out on at least one of its axial side surfaces. through which a lubricant can be introduced into the bearing. The cut-out is arranged circumferentially in the region away from the sensor modules. In other embodiments, the module carrier has at least one predetermined break point for configuring a cut-out.

Integrated bearing element and suspension upright module, and method of production thereof
11173761 · 2021-11-16 · ·

An integrated module for a vehicle suspension includes a bearing outer ring and a suspension upright or knuckle, the outer ring being formed of a first high-strength material, and at least part of the suspension upright or knuckle being made from a second, metallic material, the second material being lighter than the first material. The upright or knuckle is co-moulded radially onto the outside of the bearing and is directly fixed to the bearing ring by means of an interface for form coupling. Opposite axial ends of the bearing outer ring are configured to receive closing and sealing devices for protecting one or more races of the bearing outer ring during co-moulding and for removing heat from the races during co-moulding.

End Plates and Inner Plate Bushings for Pumps
20210341019 · 2021-11-04 · ·

A cast for producing end plates for a pump assembly, the cast comprising a base portion and a pair of projections, the pair of projections providing material to machine bearing assembly housings for accommodating drive and idler shafts in the pump assembly. Also provided is an inner plate bushing for an end plate in a pump assembly, the inner plate bushing comprising a collar extending from a flange, the collar to be inserted into a mounting recess in the end plate with the flange seating flush with a surface of the end plate, the surface area of an end of the collar being larger than an inner surface of the flange.

System and method of making an enhanced cast iron crankshaft

A method and system for manufacturing a cast iron crankshaft for a vehicle are provided. The system comprises a molding unit arranged to form a negative sand cast mold of the cast iron crankshaft. The mold comprising at least one molded cavity having a pattern with dimensions of the cast iron crankshaft. The system further comprises a feeding mechanism comprising a riser having a connector through which molten metallic material flows to the cast mold. The feeding mechanism feeds the molten metallic material at a riser connection angle in the at least one mold cavity. The riser connection angle corresponds to a connector modulus. The connector modulus is 20% greater than a cast modulus. The riser geometry corresponds to a riser modulus. The riser modulus is 20% greater than the connector modulus. The system further comprises a furnace, a cooling area, a separation unit, a controller and a power source.

Bearing housing and method of manufacture

There is disclosed a bearing housing for a turbocharger. The bearing housing comprises a body and a mounting flange. The body is configured to receive one or more bearings. The one or more bearings are configured to support rotation of a shaft about an axis. The mounting flange extends around the body. The mounting flange comprises a plurality of bores, a first face and a plurality of cavities. The plurality of bores configured to receive a fastener therethrough. The first face is configured to engage a corresponding mounting flange of a turbine housing. The plurality of cavities are in communication with the plurality of bores. The plurality of cavities are axially recessed relative to the first face.

Powder metal alloy composition for sintered powder metal insert for aluminum casting
11794240 · 2023-10-24 · ·

A powder metal alloy composition is used in the production of a sintered powder metal insert for casting into an aluminum casting. The powder metal alloy composition includes an iron powder metal base, copper such that the copper is 3.5 weight percent or more of the powder metal alloy composition, and carbon in an amount of 0.1 to 1.0 weight percent of the powder metal alloy composition. Upon compacting and sintering the powder metal alloy composition to form the sintered powder metal insert, the sintered powder metal insert has a copper gradient that provides a higher concentration of copper on the surface of the sintered powder metal insert than in a center of the grains of the sintered powder metal insert. The higher concentration of copper at the surface of the insert enables a strong metallurgical bond to be formed with the aluminum casting during casting.

System and method of making a crankshaft with alternate materials

A crankshaft for an internal combustion engine is provided. The crankshaft comprises at least four main journals aligned on a crankshaft axis of rotation defining a centerline. The crankshaft further comprises at least three pin journals. Each pin journal is disposed about a respective pin journal axis and positioned between the main journals. Each of the pin journals is joined to a pair of crank arms. Each pair of crank arms is joined to a respective main journal. Each of the main journals, pin journals, and crank arms is made of a first metallic material. Each crank arm has an over-molded counterweight metallurgically bonded thereto. Each counterweight is disposed opposite a respective pin journal relative to the centerline for balance and stability. Each counterweight is made of a second metallic material. The crankshaft has a weight ratio of the second metallic material to the first metallic material of between 0.20 to 0.50.

Manufacturing method for slinger used in rotary seal, and rotary seal

A manufacturing method of a slinger, includes steps of: molding an annular blank material from a dull-finished steel sheet material through sheet metal press working or the like; and burring the blank material to mold a slinger. The values of the arithmetical mean roughness Ra of faces, of a burring mold, which individually come into contact with first and second slide-contact surfaces of the slinger, are set to 0.03 μm≤Ra≤0.07 μm. A ratio of pressure application force for holding the blank material between the faces to the 0.2% proof stress of the dull-finished material, is set to 1.0 or more and 1.53 or less. A clearance for the burring mold is set to T×(0.9 to 0.7) where “T” represents the sheet thickness of the blank material.

Bearing bushing and method for manufacturing a bearing bushing

A bearing bushing (1) and to a method for manufacturing a bearing bushing are provided. The bearing bushing includes a wire article (2) formed from knitted wire mesh or knitted wire fabric (6) and compressed into a dimensionally stable compressed product (3). The bearing bushing can be provided for supporting a throttle valve used in high-temperature applications. The wire article (2) is formed from a stainless steel. Existing voids (10) of the compressed product (3) are filled with solder (4).

BEARING BLOCK UNIT AND USE THEREOF
20210331233 · 2021-10-28 ·

A bearing block unit for supporting a continuous casting roll, including a bearing block and a roller bearing disposed inside the bearing block. The bearing provides an inner ring raceway, an outer ring raceway, and at least one row of rolling bodies disposed between the inner and outer ring raceways. The inner ring raceway is formed by a complete and continuous independent inner ring. The inner ring is fitted on a roll shaft of the continuous casting roll during installation, for the purpose of supporting the continuous casting roll. The outer ring raceway is at least partially formed by processing of an inner surface of an inner hole of the bearing block. The present invention also relates to a continuous casting roll line and a continuous casting machine using the bearing block unit.