A bearing cage is formed from a single piece of wire bent into shape and includes a first axial end ring, a second axial end ring including a distal end of the single piece of wire, a plurality of axially-extending bridge portions between the first and second axial end rings, and a plurality of circumferentially-extending connection portions interconnecting adjacent bridge portions. The connection portions are alternately positioned adjacent the first and second axial end rings.

A metallic/composite joint includes a composite member and an insert located at least partially within the composite member. The composite member comprises a cylinder having an angled end extending along a centerline axis, an inner surface of the angled end oriented at a first angle relative to the centerline axis. The insert is located at least partially within the angled end and having an outer surface oriented at a second angle relative to the centerline axis. The first and second angles are oriented to reduce maximum shear stress in the composite member when the insert and composite member are in an installed position.

A tilting pad journal bearing manufacturing method includes a first process and a second process. In the first process, a pivot fitting hole is formed on a convex curved outer circumferential surface of the tilting pad. The pivot fitting hole is recessed from the outer circumferential surface toward an inner circumferential surface and has an inner diameter smaller than an outer diameter of the distal end portion of the pivot. In the second process, a concave portion is formed on the concave curved inner circumferential surface of the tilting pad by attaching the distal end portion of the pivot to the pivot fitting hole by interference-fitting.

A metallic/composite joint may comprise a composite member extending along a centerline axis and a metallic member. The composite member may comprise a cylinder having a flared end. An outer surface of the flared end may be oriented at a first angle relative to the centerline axis. An inner surface of the metallic member may be oriented at a second angle relative to the centerline axis. The inner surface of the metallic member and the outer surface of the composite member may be separated by a first gap at a first location and may be separated by a second gap at a second location. In various embodiments, the composite member may comprise a cylinder having an angled end, an inner surface of the angled end oriented at the first angle and an insert having an outer surface oriented at the second angle.

The present invention relates to a linear motion guide unit manufactured at low cost by forming at least a slider from a single metal plate, and reduced in sliding resistance of rolling elements as well as a method of manufacturing the same. The linear motion guide unit includes a guide rail, and the slider formed from a single metal plate. The guide rail has a bottom part, and a pair of longitudinal side parts standing from opposite sides of the bottom part, extending longitudinally in a mutually facing manner, and having respective raceway grooves in which the rolling elements roll. The slider includes an upper part, a pair of mutually facing sleeve parts extending downward from opposite sides of the upper part and having respective raceway grooves and return passages, and end cap parts formed respectively at opposite ends of the upper part and having turnaround grooves.

Methods and apparatus for manufacturing a circular laminated component are disclosed herein. In one embodiment, a method comprises stamping an inlet stock of material to form a line of arc segments, the line of arc segments having: a plurality of notches along a first edge; a first longitudinal end; and a second longitudinal end opposite the first longitudinal end; wrapping the line of arc segments to form a circular segment having the first edge along an inner-circumferential diameter of the circular segment; joining the first longitudinal end to the second longitudinal end to form a circular laminate layer; and stacking a plurality of circular laminate layers to form a laminate disc.

A mold for manufacturing connection rod includes a main body. The main body is hollow to form a cavity and defines an axial direction. The cavity comprises a first section, a second section, a third section, a fourth section, and a fifth section along the axial direction. The first section has an inner diameter larger than or equal to an inner diameter of the second section. The inner diameter of the second section is larger than an inner diameter of the third section. The fifth section has an inner diameter smaller than or equal to the inner diameter of the third section. The fourth section has an inner diameter larger than the inner diameter of the third section and also larger than the inner diameter of the fifth section.

A device for lightening the weight of vehicle components includes a tooling provided with a seat wherein the component is formed and a plurality of moveable bodies, which are moveable between an initial position and a final position, such that in the final position one end of each moveable body penetrates the seat of the tooling to form a cavity to lighten the weight of a component of the vehicle, wherein at least one of the moveable bodies can move laterally. Such device allows lightening the weight in a more simple and productive way than in currently known systems. This is achieved because the moveable bodies do not interfere with each other during the movement thereof, such that the lightening process can be done in a single blow during a forging procedure.

An outer ring 6a for a shell-type radial needle bearing having a cylindrical shape with a bottom is achieved for which fatigue life of the bottom plate section 9a and the continuous section between the bottom plate section 9a and the cylindrical section 8a is improved, as well as the anti-corrosion characteristic of the outer ring 6a is improved and the outer ring 6a can be prevented from coming out of the bearing without an increase in cost. After obtaining an intermediate raw material 35 having a cylindrical section and a bottom plate section from a metal raw material, shot peening is performed on the intermediate material 35 to create residual compressive stress in the surface and surface layer section on the outer surface side of the cylindrical section 8a and the bottom plate section 9a such that the residual compressive stress in the surface layer section on the outer surface side is greater than the in the surface layer section on the inner surface side, and from the surface to a depth of 0.03 mm is 700 MPa to 1600 MPa.

A ball socket assembly, bearing therefor, and method of construction thereof are provided. The ball socket assembly includes a housing with an inner bore extending between a closed first end region and an open second end region. A fiber-reinforced bearing is disposed in the inner bore. The bearing has a lower portion presenting a lower bearing surface having a first radius of curvature and an upper portion presenting an upper bearing surface having a second radius of curvature that is greater than the first radius of curvature. The lower bearing surface and the upper bearing surface surround a ball cavity in which a spherical ball portion of a ball stud is disposed. The housing second end region is plastically deformed radially inwardly to impart a bias on the bearing upper portion to fix the bearing and the ball portion in the housing. The bias causes the second radius of curvature to be biased substantially equal to the first radius of curvature.