A fan-coupling device with a unitary magnetic pole is disclosed. The magnetic pole is of a unitary, ring-shaped construction and includes a choke space and a ridge that promote an increased amount of magnetic flux generated by an electromagnet to travel to a magnetic armature on a fluid flow valve, resulting an increase in the amount of magnetic force that acts upon the valve. This is an improvement over the prior art two-piece magnetic pole structure and over a unitary magnetic pole without the choke space and ridge. The magnetic pole also includes apertures in which protrusions on a sound dampening gasket are inserted to reduce the noise resulting from the armature striking the magnetic pole.

A clutch mechanism includes a control member. The control member is adapted to receive motive power and includes a first dry clutch member and a first viscous clutch member. The clutch mechanism further includes an output member that includes a second dry clutch member and a second viscous clutch member. The first and second dry clutch members form a dry clutch and the first and second viscous clutch members form a viscous clutch. The clutch mechanism further includes an actuation arm coupled to at least one of the control and output members. The actuation arm is selectively controllable to effect relative movement of the control and output members such that one of the dry and viscous clutches is selectively engaged.

A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid, a valve that controls a flow of the shear fluid between the reservoir and the working chamber along a fluid circuit that fluidically connects the reservoir and the working chamber, a bearing, and an electromagnetic coil supported by the bearing. The electromagnetic coil includes a coil housing and a winding that forms multiple turns within an interior volume of the coil housing, wherein the coil housing has a stepped configuration to at least partially accommodate the bearing within a first step. Selective energization of the electromagnetic coil actuates the valve.

A viscous clutch includes an input member, an output member, a working chamber, a reservoir to hold a supply of a shear fluid, an outlet, a return bore, an accumulator, and a first wall having an arcuate segment. The reservoir is connected to the working chamber by a fluid circuit, along which the outlet passes the shear fluid from the reservoir to the working chamber and the return bore returns the shear fluid pumped out of the working chamber to the accumulator. The accumulator is arranged in series with the reservoir in the fluid circuit. The first wall is positioned within the reservoir to separate a first portion from a second portion.

A viscous clutch includes an input member, an output member, a working chamber, a reservoir to hold a supply of a shear fluid, an outlet, a return bore, an accumulator, and a first wall having an arcuate segment. The reservoir is connected to the working chamber by a fluid circuit, along which the outlet passes the shear fluid from the reservoir to the working chamber and the return bore returns the shear fluid pumped out of the working chamber to the accumulator. The accumulator is arranged in series with the reservoir in the fluid circuit. The first wall is positioned within the reservoir to separate a first portion from a second portion.

A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid fluidically connected to the working chamber by a fluid circuit, a valve that is electromagnetically actuatable to selectively control a flow of the shear fluid along the fluid circuit, a control coil assembly, and a securing mechanism. The control coil assembly includes a modular center hub removably attached to the input member, an electromagnetic coil and a coil bearing rotatably supporting the electromagnetic coil on the modular center hub. The securing mechanism is removably attached to the input member radially inward of the working chamber and the reservoir, and includes a radially outwardly extending flange.

A fan-coupling device with a unitary magnetic pole is disclosed. The magnetic pole is of a unitary, ring-shaped construction and includes a choke space and a ridge that promote an increased amount of magnetic flux generated by an electromagnet to travel to a magnetic armature on a fluid flow valve, resulting an increase in the amount of magnetic force that acts upon the valve. This is an improvement over the prior art two-piece magnetic pole structure and over a unitary magnetic pole without the choke space and ridge. The magnetic pole also includes apertures in which protrusions on a sound dampening gasket are inserted to reduce the noise resulting from the armature striking the magnetic pole.

A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid fluidically connected to the working chamber by a fluid circuit, a valve that is electromagnetically actuatable to selectively control a flow of the shear fluid along the fluid circuit, a control coil assembly, and a securing mechanism. The control coil assembly includes a modular center hub removably attached to the input member, an electromagnetic coil and a coil bearing rotatably supporting the electromagnetic coil on the modular center hub. The securing mechanism is removably attached to the input member radially inward of the working chamber and the reservoir, and includes a radially outwardly extending flange.

A viscous clutch according to the present invention, which is composed of a main body having a fluid storage chamber of a concave shape formed at a central portion thereof and a cover having a concave fluid operation chamber formed at a central portion thereof, comprises: a fan housing in which the main body is stacked on an upper side of the cover so that an opening of the fluid operation chamber can be covered; a drive shaft which extends in a vertical direction and has a lower end inserted through a bottom plate of the main body; a rotor fixedly coupled to the lower end of the drive shaft so as to be rotatable in the fluid operation chamber; a rotary assembly integrally coupled to the main body so as to cover an opening of the fluid storage chamber; a coil core mounted on an upper surface of the rotary assembly and generating an electromagnetic force when an electric current is applied from the outside; and a valve assembly for opening or closing a fluid outlet according to whether or not an electric current is applied to the coil core.

A viscous clutch (20) includes an input member (26), an output member (24), a working chamber (30) defined between the input member and the output member, a reservoir (28) to hold a supply of a shear fluid, a valve (32) that controls a flow of the shear fluid between the reservoir and the working chamber along a fluid circuit that fluidically connects the reservoir and the working chamber, a bearing (48), and an electromagnetic coil (34) supported by the bearing. The electromagnetic coil includes a coil housing (34-1) and a winding (34-2) that forms multiple turns within an interior volume (34-3) of the coil housing, wherein the coil housing has a stepped configuration to at least partially accommodate the bearing within a first step (34-4). Selective energization of the electromagnetic coil actuates the valve.