A method of forming a B.sub.4C layer as a component of an oxidation protection system as component of oxidation protection system on a carbon-carbon composite material may include forming a liquid mixture comprising a boron-compound and a carbon-compound. The method may further include applying the liquid mixture on the carbon-carbon composite material. The boron compound may comprise boric acid (H.sub.3BO.sub.3). In various embodiments, the carbon-compound comprises phenolic resin. In various embodiments, the method further includes heating the carbon-carbon composite material after applying the liquid mixture on the carbon-carbon composite material to from a boron carbide (B.sub.4C) layer.

The disclosed technology generally relates to coatings, and more particularly to metallic alloy coatings for rotors having nanocrystalline grains. In one aspect, a brake rotor comprises a disc-shaped friction area and a coating having a metallic alloy composition formed on the friction area to form a friction surface configured to contact a brake pad. The metallic alloy composition comprises Fe, Cr, B, C, Mn, Si and Mo as alloying elements that are present at concentrations exceeding impurity concentrations, and wherein the coating comprises nanocrystalline grains having an average grain size less than 100 nm.

A brake rotor assembly is provided. The brake rotor assembly includes a brake rotor portion formed from a first material. A tone ring formed from a second material is coupled to the brake rotor portion. The tone ring is formed by an additive manufacturing process. The brake rotor portion may be cast from an iron or iron alloy. The tone ring is formed by an additive manufacturing, or 3D printing, process machine from a second material that is corrosion resistive, such as, for example, stainless steel.

A system and method of checking sealing of a brake caliper housing. The method may include determining a level of moisture in a cavity of a brake caliper housing with a sensor. In another configuration, the method may determine whether a detected pressure inside the cavity remains stable for a predetermined period of time.

The disclosed technology generally relates to coatings, and more particularly to metallic alloy coatings for rotors having nanocrystalline grains. In one aspect, a brake rotor comprises a disc-shaped friction area and a coating having a metallic alloy composition formed on the friction area to form a friction surface configured to contact a brake pad. The metallic alloy composition comprises Fe, Cr, B, C, Mn, Si and Mo as alloying elements that are present at concentrations exceeding impurity concentrations, and wherein the coating comprises nanocrystalline grains having an average grain size less than 100 nm.

The vehicle of the disclosure includes: a brake; an vehicle sensor configured to obtain external environment information of the vehicle; a brake damage calculator configured to estimate a damage level of the brake based on the external environment information; a braking ratio calculator configured to calculate a regenerative braking and hydraulic braking performance ratio of the vehicle based on the estimated damage level of the brake; and a controller configured to control the vehicle to perform regenerative braking and hydraulic braking according to the calculated regenerative braking and hydraulic braking performance ratio.

A disc brake and an adjuster system for a disc brake. The adjuster system may include a piston, a manual rewind apparatus, and an overload device. The overload device may be arranged between the manual rewind device and the piston and may be configured to interrupt driving engagement between the manual rewind apparatus and the piston when torque is applied above a predetermined value.

A brake dust cover includes an annular plate in which a cutout for avoidance of a brake caliper is provided in a first predetermined angle region, and a cover portion that overhangs to one side in an axial direction of the annular plate and covers an outer peripheral surface of a brake disc rotor is included at an outer periphery of a second predetermined angle region. The annular plate includes a small diameter region disposed in a third predetermined angle region other than the second predetermined angle region. In the annular plate, an outer diameter of the third predetermined angle region is smaller than an outer diameter of the second predetermined angle region. The annular plate does not include, in the small diameter region, a portion that overhangs to one side in the axial direction of the annular plate and covers the outer peripheral surface of the brake disc rotor.

A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

A brake assembly includes a wheel hub having a radially-outer diameter and a plurality of splines that are spaced apart around the radially-outer diameter. A brake disc is mounted on the wheel hub and has a radially-inner diameter and a plurality of pockets that are spaced apart around the radially-inner diameter. The pockets receive the splines such that the brake disc rotates with the wheel hub. Each pocket has opposing axially-extending side walls. Each side wall has an outwardly-chamfered outboard end and an inboard locking recess. A plurality of spacers are radially disposed between the splines and pockets. Each spacer has opposing arms connected together by a brace. Each arm has an outwardly-chamfered end and outwardly-projecting locking foot which together mate with the outwardly chamfered outboard end and inboard locking recess, respectively, so as to lock the spacer in the pocket.