A braking torque sensor of a brake is provided, the braking torque sensor includes: a long circular shaft hole arranged on a brake arm of the brake; a connecting plate configured to detect a braking displacement which is generated by the hinge shaft of the brake element in a long circular shaft hole and varies with the magnitude of the friction force when the braking action is performed by the brake, and convert the detected displacement into a plate deformation of the connecting plate; and a tension sensor configured to convert the plate deformation generated due to the braking action on the connecting plate into force information, and transmit the force information outwards in a form of electrical signal or digital signal. The detection result of the braking torque sensor is consistent with the actual result, so that an abnormal condition of the brake can be detected in time.

An electromagnetic brake device presses a pressing plate against a brake rotor along an axis via a friction material by the electromagnetic force of an electromagnetic actuator. The electromagnetic brake device includes a support member that is disposed on the opposite side of the pressing plate to the brake rotor and that is supported by a housing so as to be displaceable along the axis and non-rotatable around the axis, and a shaft member that transmits a force in the direction along the axis between the pressing plate and the support member. An electromagnetic coil and an armature of the electromagnetic actuator are spaced apart from the pressing plate between the pressing plate and the support member, the electromagnetic coil is supported by the housing, and the armature is supported by the support member.

Various systems, devices, and methods for a vehicle smart brake pad comprising a sensor such as a force sensing device, and a production process thereof. For example, a production process of a vehicle brake pad can include the following steps in time sequence: applying an electrical circuit a support plate; screen printing on the electrical circuit of at least a first electrode; screen printing on the at least first electrode of a sheet of piezoelectric material; screen printing on the sheet of at least a second electrode; applying a friction pad on the support plate; and bulk polarizing the sheet of piezoelectric material by a supply of power to the at least first and second electrodes.

The present disclosure provides a brake system including (a) a brake stack, (b) a force member moveable between a retracted position and an extended position in response to a brake command, wherein the force member contacts the brake stack in the extended position, and wherein the brake system includes a running clearance defined by a distance between the brake stack and the force member in the retracted position, (c) a sensor in communication with the brake stack to measure a force between the force member and the brake stack in response to the brake command, and (d) a brake control unit configured to determine a running clearance brake command defined as a percentage of a maximum braking force that causes the force member to contact the brake stack, wherein the running clearance brake command is determined based on the force measured by the sensor for a plurality of brake commands.

A brake force measurement device may include: a pad detection part configured to detect a condition of a pad installed on a caliper; a brake detection part mounted on the caliper, and configured to detect deformation of the caliper; a controller configured to transmit/receive signals to/from the pad detection part and the brake detection part, and measure a brake force and detect whether the pad is worn; a sensor transfer part configured to connect the pad detection part and the brake detection part, and transfer a detection signal of the pad detection part to the brake detection part; and a control transfer part configured to connect the brake detection part and the controller, and transfer the detection signal of the pad detection part and the detection signal of the brake detection part to the controller.

An electromechanical power steering unit for a motor vehicle includes an integral component having a torque sensor unit, which detects the rotation of the upper steering shaft relative to the lower steering shaft. The torque sensor unit includes a ring magnet rotationally fixed to the upper steering shaft and a magnetic flux guide connected to the lower steering shaft. A magnet sensor detects the rotation of the shaft connected to the ring magnet with respect to the lower shaft connected to the magnetic flux guide and the ring magnet is carried by a ring magnet sleeve, which sits on the upper steering shaft and is made from a thermoplastic material and is molded by way of ultrasound forming in the upper steering shaft in one region for mounting on the upper steering shaft.

A method for detecting undesirable vibrations of an actuator of an electromechanical brake includes the steps of: (1) providing an electrical signal comprising at least one piece of information about a current consumption of the actuator or a parameter correlated with the current consumption; (2) monitoring an operation of the actuator on the basis of the gradient of the electrical signal in such a way that after switching on the actuator and preferably after a subsequent delay time, which includes determining: whether the amount of an initial instantaneous value of the gradient exceeds the amount of a threshold and whether a subsequent second instantaneous value of the gradient has an inverted sign compared to the first instantaneous value; (3) evaluating the results to ensure that an undesirable vibration is assessed as detected the aforementioned conditions are met.

The disclosure relates to a method for reducing unwanted vibrations in a friction brake. The friction brake has at least one friction surface and at least one brake lining associated with the friction surface. The method comprises the following steps: a) pressing the brake lining against the friction surface with a clamping force in order to convert a braking request into a braking force; and b) modulating a temporal fluctuation onto the clamping force in order to avoid or reduce the unwanted vibrations. A corresponding braking system together with the associated program code is also disclosed.

A ball screw assembly having a ball screw nut including an outer surface, an inner surface defining a central bore, and a ball track defined by the inner surface, a ball screw shaft including an outer surface defining a ball track, the ball screw shaft being disposed in the central bore so that the two ball tracks form a ball raceway, a first stopper disposed at a first end of the ball screw nut within the ball raceway, a plurality of main balls forming a ball train disposed in the ball raceway, a main spring assembly disposed in the ball raceway between a first end of the ball train and the first stopper, and a strain sensing element affixed to a flat surface portion defined by the outer surface of the ball screw nut.

A system and method includes upgrading a metamodel for friction coefficient prediction of a brake, in which the metamodel for friction coefficient prediction may be constructed using various derivative parameters relating to the speed, temperature and pressure of a brake disc in addition to basic parameters, such as the speed, temperature and pressure of the brake disc, to greatly improve performance and accuracy in friction coefficient prediction using the metamodel for friction coefficient prediction and to improve accuracy in evaluation of the driving performance of a vehicle through an increase in accuracy of determination of brake torque.