Various systems, devices, and methods for a vehicle smart brake pad comprising a sensor such as a force sensing device, and a production process thereof. For example, a production process of a vehicle brake pad can include the following steps in time sequence: applying an electrical circuit a support plate; screen printing on the electrical circuit of at least a first electrode; screen printing on the at least first electrode of a sheet of piezoelectric material; screen printing on the sheet of at least a second electrode; applying a friction pad on the support plate; and bulk polarizing the sheet of piezoelectric material by a supply of power to the at least first and second electrodes.

The present disclosure includes the use of a smart load cell in a system for controlling an electromechanical actuator. A load cell may be positioned along the outer surface of the electromechanical actuator. Further, the load cell may utilize strain gages and a microcontroller. The load cell may be configured to transmit data to an electric brake actuator controller which includes calibration for operating temperature of the electromechanical actuator.

Various residual braking torque indication devices, systems, and methods are described. The devices, systems, and methods can include a sensorized brake pad. An output signal of the sensorized brake pad can be processed to provide an indication of a residual braking torque. The residual braking torque indicator can be calibrated to reference data to provide an actual measurement of the residual braking torque.

Various machines, systems, and methods for generating calibration data for a sensorized brake pad are disclosed. In some embodiments, a system includes a fixture, a brake pad retainer, a pressure plate, an actuator and a controller. The actuator applies a pressure to the sensorized brake pad and signals from the pressure sensors are received. Calibration data is generated based on the signals received from the pressures sensors when the pressure is applied to the sensorized brake pad.

A temperature sensing device for sensing aircraft wheel brake temperature, the temperature sensing device including a surface acoustic wave, SAW, sensor element with a resonant frequency within a frequency range between 175 megahertz and 190 megahertz at a predetermined temperature. The temperature sensing system also includes a wireless relay device, a method for sensing temperature of a wheel brake of an aircraft.

A brake caliper diagnostic device for railway vehicles according to an embodiment of the present disclosure includes an internal pressure sensor located between a brake hose for delivering brake oil or compressed air to the brake caliper and an inlet of the brake caliper, internal temperature sensors respectively installed in the air breathers respectively located above and below the brake caliper, an assembly plate temperature sensor located adjacent to a brake pad assembly, a piston temperature sensor located on a surface of a brake caliper body adjacent to a piston, and a brake caliper monitoring device configured to determine whether or not the brake caliper is abnormal, based on data received from the internal pressure sensor, the internal temperature sensors, the assembly plate temperature sensor, and the piston temperature sensor.

A brake cooling period prediction system for predicting a brake cooling period following a braking event, and including a sensor apparatus in communication with a prediction apparatus. The sensor apparatus has a torque sensor for measuring the torque reacted by a brake during a braking event; a wear sensor for measuring a wear state of the brake; and an environmental sensor for measuring at least one ambient condition of the environment of the brake. The prediction apparatus includes a memory storing information relating to the thermal behavior of the brake; and a controller configured to receive a torque measurement, a wear measurement and an ambient condition measurement from the sensor apparatus; and predict a cooling period based on the received torque, wear and ambient condition measurements, and the information relating to the thermal behavior of the brake.

A disk brake system includes a magnetically encoded disk brake rotor having at least one magnetized section encoded therein and a disk brake caliper comprising a plurality of disk brake pads attached thereto, the disk brake pads positioned adjacently to the disk brake rotor and configured to frictionally engage the disk brake rotor upon operation of the disk brake caliper. The disk brake system further comprises a sensor assembly mounted proximately to the disk brake rotor and comprising at least one magnetic field sensor configured to detect the at least one magnetic field, and a controller configured to receive signals from the at least one magnetic field sensor. The controller is further configured to enable selective operation of the disk brake caliper based on the signals received from the at least one magnetic field sensor.

A method for monitoring brake torque of an elevator having a motor is provided. The method may engage an elevator brake for a predefined duration, determine a displacement of an output shaft of the motor during the predefined duration, and generate an alert if the displacement exceeds a predefined threshold.

A vehicle brake system, including: an electric brake device including a friction member, a rotor, a motor, and a driven member; and a wear detector including a data obtaining section to obtain a forward movement amount of the driven member and a pressing force by which the driven member presses the friction member, a detecting section to detect a contact start position of the driven member, and an estimating section to estimate a remaining thickness of the friction member, wherein the wear detector includes an uneven-wear detecting section to detect uneven wear of the friction member, by comparing: a relationship between the forward movement amount and the pressing force; and a relationship therebetween in a case where it is supposed that a thickness of the friction member is equal to the remaining thickness that would be estimated in a state in which the friction member is evenly worn.