A half cap wear clip may comprise: a wear face configured to interface with a torque bar; a first flange disposed on a first side of the wear face and a second flange disposed on a second side of the wear face, the second side opposite the first side; and a deformable feature disposed on a first end of the first flange and the second flange and the wear face, the deformable feature configured to permanently deform a first distance in response to a load on the wear face exceeding a load threshold.

A hydraulic brake wear detection apparatus and a method for detecting a degree of pad wear of a brake pad of a hydraulic brake includes a caliper piston located at least partially within a caliper cavity and attached to the brake pad. The caliper piston includes a piston cavity extending from a caliper piston rim into a caliper piston body at a location longitudinally opposite, and spaced from, the brake pad. An internal piston is located at least partially within the piston cavity and is entirely enclosed in an internal space defined cooperatively by the piston cavity and the caliper cavity for reciprocal longitudinal motion with respect to the internal space. The internal piston is reciprocated by a predetermined volume of pressurized hydraulic fluid responsive to wear of the brake pad.

A hydraulic brake wear detection apparatus and a method for detecting a degree of pad wear of a brake pad of a hydraulic brake includes a caliper piston located at least partially within a caliper cavity and attached to the brake pad. The caliper piston includes a piston cavity extending from a caliper piston rim into a caliper piston body at a location longitudinally opposite, and spaced from, the brake pad. An internal piston is located at least partially within the piston cavity and is entirely enclosed in an internal space defined cooperatively by the piston cavity and the caliper cavity for reciprocal longitudinal motion with respect to the internal space. The internal piston is reciprocated by a predetermined volume of pressurized hydraulic fluid responsive to wear of the brake pad.

A hydraulic disc braking system is disclosed. The system has a manually operated control device for a cyclist to issue a braking command. The system has a master cylinder assembly having a membrane dividing the hydraulic fluid tank into a variable volume filled chamber and a complementarily variable volume empty chamber. A membrane detector senses the presence of the membrane relative to a predetermined position in the tank and/or a meter measures the distance of the membrane from the ceiling of tank.

A brake shoe includes a backing plate, a composition friction material forming a brake pad. The brake pad has first and second opposite ends and first and second opposite lateral sides. A wear indicator is formed in at least one of the ends. The wear indicator extends outwards from at least one of the first end surface, the second end surface, the first lateral side surface, and the second lateral side surface at a set vertical position with respect to the back surface.

A brake shoe includes a backing plate, a composition friction material forming a brake pad. The brake pad has first and second opposite ends and first and second opposite lateral sides. A wear indicator is formed in at least one of the ends. The wear indicator extends outwards from at least one of the first end surface, the second end surface, the first lateral side surface, and the second lateral side surface at a set vertical position with respect to the back surface.

A method of manufacturing a plurality of wear liner segments may comprise selecting a number of wear liner segments for a wear liner assembly. The wear liner assembly may be annular in shape. The number of wear liner segments may selected based on minimizing a waste portion of a textile board and/or maximizing a production capacity of a plurality of the wear liner assembly.

Systems and methods are for monitoring a wear state of a disc brake for braking a rotor of a vehicle. The disc brake has a caliper configured to clamp opposing inner and outer brake pads onto the rotor. A primary wear sensor is configured to sense a combined thickness of the rotor, the inner brake pad, and the outer brake pad. A controller is programmed to calculate an estimated wear amount of the inner brake pad and an estimated wear amount of the outer brake pad based upon said combined thickness. In some embodiments a secondary wear sensor is included and the system is configured to calculate an actual wear amount of the inner brake pad and an actual wear amount of the outer brake pad based upon input from the primary wear sensor and the secondary wear sensor.

An apparatus for an aircraft having one or more aircraft wheel brakes, and a brake wear sensor configured to measure a wear state of a brake of the one or more aircraft wheel brakes, is disclosed. The apparatus includes a processor configured to determine a wear relationship between a wear state of the brake and a number of use cycles of the brake, determine a predicted wear state of the brake based on the wear relationship; determine a number of future use cycles of the brake based on a predicted condition of the brake, the predicted condition comprising the predicted wear state of the brake; and provide an indication of the determined number of the future use cycles to ground crew and/or a pilot of the aircraft, wherein the number of future use cycles is the number of use cycles for which the brake is allowed to be used, and a use cycle comprises all uses of the brake relating to a flight undertaken by the aircraft.

The present disclosure in some embodiments provides an electro-mechanical brake comprising a piston configured to push a brake pad towards a wheel disc by driving a motor, the electro-mechanical brake comprising: a position detection unit detecting a position of the piston; a current detection unit detecting a value of current flowing through the motor; a motor controller controlling a motor to move the piston toward the wheel disc for a preset time when a vehicle is stopped; and a contact point calculation unit calculating a contact point that is a position of the piston when the brake pad starts to contact with the wheel disc, based on a first position that is a position of the piston when a first current value is detected, using the current detection unit.