An arrangement and method for mounting a brake disc to an axle hub of a vehicle is provided. The arrangement includes wedge-shaped holes at an radially inner region of the brake disc, corresponding wedge-shaped key inserts, a retaining device such as a retaining ring, and mounting devices such as bolts or studs and nuts that pass through the retaining ring and keys to bias the keys against the axle hub. The circumferential sides of the wedge shapes are aligned with radial lines extending from the rotation axis of the axle hub. This arrangement and method provides a simple, robust and easily installed brake disc mounting that minimizes heat transfer between the brake disc and the axle hub and accommodates thermal expansion of the brake disc and the axle hub to minimize thermal expansion-induced stresses to the brake disc.

The present disclosure relates to mechanical braking mechanisms used in electric motor applications. The present braking mechanisms may be configured as non-back-drivable mechanical brakes and provide immediate braking of the motors. According to one embodiment, a mechanical brake assembly for an electric motor may include a female disk including a groove and an abutment and a male disk including a projection, the male disk being in mechanical communication with a rotor of the electric motor. When the electric motor is energized, the projection of the male disk is configured to rotate with the rotation of the rotor of the electric motor, but when the electric motor is de-energized, the projection of the male disk is configured to travel within the groove of the female disk and abut the abutment of the female disk, thereby reducing the rotation of the rotor of the electric motor.

An anti-squeal shim includes at least a first metal layer and an elastomer layer that is bonded to the first metal layer. The at least first metal layer is configured as a first electrode for electrical connection to a resistance measuring system, and the elastomer layer is configured with structural spatial features that enable the elastomer layer to obtain a reduced thickness when subjected to a mechanical force in a direction perpendicular to the elastomer layer.

The present disclosure relates to mechanical braking mechanisms used in electric motor applications. The present braking mechanisms may be configured as non-back-drivable mechanical brakes and provide immediate braking of the motors. According to one embodiment, a mechanical brake assembly for an electric motor may include a female disk having a curved groove and an abutment. The mechanical brake assembly further includes a male disk having a projection, the male disk being attached to a rotor of the electric motor. When the electric motor is energized, the projection of the male disk is allowed to rotate uninterrupted with the rotation of the rotor. However, when the electric motor is de-energized, the projection of the male disk travels within the curved groove of the female disk and abuts the abutment of the female disk, thereby stopping the rotation of the rotor of the electric motor.

A monoblock brake caliper has a caliper body including an arcuate section in an arc shape to partially surround a brake disc, and a side section formed at both sides of the arcuate section and positioned in close proximity to both sides of the brake disc; a brake hydraulic line disposed inside the caliper body and configured to be insert-cast during the casting of the caliper body so as to be formed as a U-shaped pipe; and a metal core disposed on the inner side of the side section of the caliper body so as to be positioned adjoining the brake hydraulic line at a portion where a piston is to be disposed during the casting of the caliper body so that the metal core is removed from the caliper body after the casting of the caliper body to form a cylinder in the caliper body.

A bicycle disc brake rotor is basically provided with a main body and a heat release layer. The main body is made of a metallic material. The main body includes an outer portion, an inner portion and a cooling facilitation part. The outer portion has oppositely facing braking surfaces. The heat release layer includes a non-metallic material. The heat release layer at least partially overlies the cooling facilitation part.

A ventilated brake disc has a disc body having a first disc plate, a second disc plate and a vane structure between the first and second disc plates, the vane structure separating the first and second disc plates to allow passage of fluid therebetween, in which the vane structure defines a plurality of vanes, which vanes connect the first and second disc plates, are swept to extend in a radial and circumferential direction of the disc body and define a plurality of protrusions on at least one circumferentially facing side.

A brake pad assembly having a consolidated lining comprised of an enhancement framework disposed within a tribological lining, the enhancement framework and tribological lining having substantially the same compressibility factor. The enhancement framework or tribological lining may advantageously be manufactured using an additive manufacturing technique.

A disc brake for a motor vehicle having a reset device that can only be plastically deformed, as a result of a force acting thereon in the actuation direction along a guide surface of the receiving region, if the reset device has adopted a predetermined, exclusively elastic deformation as a result of this force, wherein the plastically deformable region is formed as a loop and is in direct contact with the retaining tongue and can also roll out along the guide surface during the plastic deformation.

A method of making a wet friction material layer includes joining filler particles and fibers together to form a material base; adding water based phenolic resin to the material base; and curing the water based phenolic resin.