A universal joint configured to transfer rotational movement from a first shaft to a second shaft at an angle and method of manufacturing the same.

A brake caliper and a method of manufacture. The brake caliper may have a first portion, a second portion, a first bridge, and a second bridge that may be provided as a single casting. A brake pad backplate may have a projection that may be received in a hole of the second portion.

A brake housing assembly including a brake housing and a bearing support. The brake housing may have a recess defining a recess axis, the recess having a base and a recess wall, the base defining a base contour. The bearing support may have a projection defining a bearing support axis, the projection having an end and a projection wall, the end defining an end contour corresponding to the base contour such that with the end in engagement with the base the end contour and base contour cooperate to align the bearing support axis with the recess axis.

A brake carrier is provided for a disc brake having at least one brake pad, wherein the brake carrier includes: a wrap-around disc holder that wraps around a section of a brake disc of the disc brake in a frame-like manner; at least one brake pad slot in which the brake carrier guides the at least one brake pad, wherein the at least one pad slot is formed by carrier lugs, support surfaces and bridge struts on the wrap-around disc holder. The brake carrier is produced as a single piece using a shaping method and has a mold partition burr. The mold partition burr is arranged outside of the wrap-around disc holder.

A method for manufacturing an angle-type air tool housing is provided. The angle-type air tool housing includes a hollow tube having a first end and a second end that are open and are mutually in communication, and an overall housing formed by injection molding and enveloping the hollow tube, and having an accommodating chamber adjacent to the first end, an air channel adjacent to the second end and in communication with the accommodating chamber through the hollow tube, and a pair of recesses exposing a part of the hollow tube. Accordingly, the angle-type air tool housing that is a formed integral with the hollow tube is formed so as to achieve effects of reduced costs and weight.

A method of manufacturing a brake rotor or brake drum having a composite structure includes casting an aluminum alloy to form a core of the brake rotor or brake drum, the core defining a core surface, depositing a high entropy alloy or yttrium stabilized zirconia on the core surface to form a thermal barrier layer on the core surface, and depositing an iron-aluminum-silicon-zirconium alloy on the thermal barrier layer to form a wear-resistant layer on the thermal barrier layer, the wear-resistant layer defining a friction surface of the brake rotor or brake drum.

A caliper body of a caliper for a disc brake adapted to be arranged astride a disc of the disc brake associable with the caliper having opposite braking surfaces. The caliper body may have two opposite elongated portions, each adapted to face one of the two opposite braking surfaces of the disc of disc brake. The two opposite elongated portions are connected to each other by at least one caliper bridge. At least one of the two opposite elongated portions may have seat walls which delimit at least one seat, adapted to house at least one portion of a thrusting element. The thrusting element may be adapted to determine a thrusting action against at least one brake pad associable with the caliper body to press the at least one brake pad against one of the two opposite braking surfaces. The seat walls may have at least one seat bottom wall, in which the axial thickness of the seat bottom wall is less than 5 mm.

An embodiment discloses a vehicle disc brake including a caliper body, a banjo and a banjo bolt. An acting portion of the caliper body has a cylinder bore accommodating a piston. The caliper body is formed through a gravity casting method. A gate mark is formed on the bottom wall of the cylinder bore as a result of cutting the gate after the caliper body has been cast, and the gate mark includes a worked surface and a projecting surface. A union hole communicating with a hydraulic pressure chamber and a locking hole receiving the locking projection of a banjo are opened in the worked surface. And, an uneven portion is provided between the worked surface and the projecting surface.

A method of manufacturing a brake disk made of gray cast iron is disclosed. The method includes casting a disk body using gray cast iron containing 3.1 wt % to 3.7 wt % of C; machining a surface of the cast disk body; nitriding the disk body by exposing the machined surface to a temperature in the range of 540 C. to 580 C. for 50 min to 70 min, and coating the nitrided disk body.

Methods, systems, and apparatus, including medium-encoded computer program products, for designing and manufacturing rotors for disc brake systems and apparatus include, in one aspect, a method including: placing a lattice structure in a ventilation space within a 3D model to create more internal surface area within a disc brake rotor between inner and outer rotor discs; adjusting a number of lattice unit cells for the lattice structure in different regions of the 3D model between the rotor discs to increase air turbulence in the ventilation space; adjusting one or more thicknesses of beams forming the lattice structure in different regions of the 3D model between the rotor discs to prevent structural failure under predefined loading conditions; and providing an updated version of the 3D model of the disc brake rotor that incorporates the lattice structure after adjustment of the number of lattice unit cells and the beam thickness(es).