The present application discloses a high-performance metal matrix composite (MMC) vehicle braking component, two methods of making a porous ceramic insert, a method of making an MMC comprising a porous ceramic insert, and a method of making an MMC not comprised of a porous ceramic insert. In one exemplary embodiment the porous ceramic insert is comprised of a ceramic compound and a sacrificial insert. In another exemplary embodiment the porous ceramic insert is comprised of one or more ceramic compounds and one or more ceramic preforms. The high performance MMC vehicle braking component has two distinct friction portions that extended from the outer surfaces to the thermal management portion of the high performance MMC vehicle braking component.

A method is disclosed for producing a brake element, in particular a brake disk or brake drum, which has a friction portion and a fastening portion, wherein a blank for at least the friction portion is produced by a casting method from gray cast iron with lamellar graphite, wherein the blank is subjected to austenitizing at a predefined austenitizing temperature, and wherein the austenitized blank is subjected to austempering at a predefined austempering temperature. The friction portion and the fastening portion is produced in one piece, and that the fastening portion is produced with a wall thickness of at least 1.5 and at most 4.5 mm.

A belt-like rib that extends in a peripheral direction is provided to the outer surface, in the axial direction, of an outer body. The inner diameter side sections of the bottoms of outer cylinders at the outer diameter side and the outer diameter side sections of the bottoms of outer cylinders at the inner diameter side, all the cylinders being provided to the outer body so as to be separated into two stages in the radial direction, are covered with the belt-like rib from outside in the axial direction so as to traverse along the peripheral direction. The outer diameter side sections of the bottoms of the outer cylinders at the outer diameter side and the inner diameter side sections of the bottoms of the outer cylinders at the inner diameter side are made to protrude from the belt-like rib in the radial direction.

The invention relates to a backing plate (1) for a disc brake of a motor vehicle, comprising a front side (2) for holding a friction lining. The backing plate (1) has a back side (3), on which a holding device (4) is arranged. The holding device is designed to hold a spring element (5), which consists of a spring base (6) and two spring legs (7, 8) arranged at the ends of the spring base (6). The holding device (4) is integrally bonded to the backing plate (1). The invention further relates to a method for producing a backing plate (1).

A lining carrier (1) for a disc brake has a friction lining (2), and the lining carrier (1) is arranged in a lining carrier shaft (6) of a brake carrier (7). The lining carrier (1) has a front side (3) which faces the friction lining (2), a rear side (4) which faces away from the friction lining (2), and an edge face (5) which extends around a perimeter of the rear side (4) A region (8) of the edge face (5) that faces the lining carrier shaft (6) has a recess (9). A reinforcing rib (10; 10b) is arranged centrally on the recess (9).

Friction block or layer made of an asbestos free friction material, the friction material including, as composing materials thereof, inorganic and/or organic and/or metallic fibers, at least a binder, at least a friction modifier or lubricant and at least a filler or abrasive, wherein the asbestos free friction material also contains, as an additional composing material or additive, an hydrophobic wax, preferably present from 0.5% to 5% in volume, the asbestos free friction material block or layer possessing a hydrophobicity, defined as the time of absorption within the friction material of a liquid drop formed by 20+/−5 μL of distilled water, of more than 60 minutes, so that the force to detach the friction block or layer from a metallic surface to which it has been made to stitch electrochemically is lower than 15 Nw.

A caliper body of a caliper for a disc brake may have two opposite elongated portions, each adapted to face one of the two opposite braking surfaces of the disc of disc brake. The two opposite elongated portions are connected to each other by at least one caliper bridge. At least one of the two opposite elongated portions may have seat walls which delimit at least one seat, adapted to house at least one portion of a thrusting element. The thrusting element may be adapted to determine a thrusting action against at least one brake pad associable with the caliper body to press the at least one brake pad against one of the two opposite braking surfaces. The seat walls may have at least one seat bottom wall, in which the axial thickness of the seat bottom wall is less than 5 mm.

A one piece drum brake spider construction eliminates welds and distortion, at least relative to a typically fabricated spider, and should improve brake performance. The spider includes a main body plate having opposed flat sides, an outer perimeter, and an inner perimeter configured to receive an axle tube. Vibration control structure is preferably formed on at least one of the opposed flat sides of the main body plate, and the brake drum spider additionally includes weight minimizing features. At least the main body plate may be produced by any of a casting technique, a stamping technique, a machining technique, and an additive manufacturing technique. The invention also concerns a process of producing such a brake drum spider.

The present invention relates to a disk (2) for a disk clutch or brake (4) comprising a first friction surface (28) and a second friction surface (34) facing away from the first friction surface (28), in which recesses and/or grooves (40, 42, 44) are provided. A first type of recesses and/or grooves (40), which is generated by a material shaping and/or a material casting and/or a non-material removing first manufacturing method, is provided in the first friction surface (28), and a second type of recesses and/or grooves (42), which is generated by a material removing second manufacturing method, is provided in the second friction surface (34). In addition, the present invention relates to a disk clutch and brake (4) comprising such a disk (2) and a method for producing such a disk (2).

A disc brake caliper has a caliper body and a pair of pads and, in each side portion of the caliper body, a distal piston and a proximal piston, having radially distanced and aligned pressure centers.