A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A rotary device assembly is provided and includes an input shaft coupled to a torque generating device, an output shaft and a rotary device disposed to transmit first torque from the input shaft to the output shaft and configured with no-back capability to prevent second torque applied to the output shaft from being transmitted to the input shaft in an event the second torque deceeds a torque-limiting threshold and the no-back capability and torsional lock-up capability to prevent an overload of the torque generating device in an event the second torque exceeds the torque-limiting threshold.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A method for suppressing noises in a dual clutch transmission, which has two partial transmissions and each partial transmission has at least two synchronizers, for a motor vehicle. A respective shaft of the respective partial transmission is to be synchronized by the respective synchronizer with a respective idler, which is arranged on the respective shaft and is associated with the respective synchronizer, of the respective partial transmission. To suppress noises, one of the synchronizers of one of the partial transmissions is actuated, while the one partial transmission is activated, the other partial transmission is deactivated, and the idler which is associated with the other synchronizer of the one partial transmission is connected in a rotationally-fixed manner to the shaft of the one partial transmission.

PTO systems having reduced gear rattle are disclosed. Embodiments include a PTO having an input gear and an intermediate gear engaging the input gear. The intermediate gear rotates about fixed rotational axis. The input gear is attached to the intermediate gear by a support whereby the rotational axis of the input gear is capable of pivoting about the rotational axis of the intermediate gear at a fixed distance, following an arcuate path. The input gear is configured to engage a transmission gear, and biased to pivot toward the transmission gear, thereby reducing or eliminating gear rattle from overly loose engagement between meshing teeth on the intermediate and transmission gears.

Methods and systems are provided for operating a vehicle that includes a torque vectoring electric machine. In one example, torque output of a torque vectoring electric machine is adjusted to reduce driveline torque disturbances when the torque vectoring electric machine is activated. The torque output is adjusted in response to a speed difference between a wheel speed and a speed of the torque vectoring electric machine.

Methods and systems for a clutch assembly in an electric drive axle of a vehicle are provided. In one example, a clutch assembly in a gear train is provided that includes a locking clutch. The locking clutch includes a gear including a plurality of teeth having at least one tooth with a tapered end, an indexing shaft rotationally connected to an output shaft, a shift collar mounted on the indexing shaft, configured to translate on the indexing shaft into an engaged and disengaged configuration, and including a plurality of teeth on a face, where at least one tooth in the plurality of teeth in the shift collar includes a tapered end, and an indexing mechanism coupled to the shift collar and the indexing shaft and configured to accommodate for indexing between the indexing shaft and the shift collar during shift collar engagement.

Disclosed herein is an assembly structure of a dust cap being coupled to an assembly part of a rack housing which is open such that a steering shaft is inserted therethrough, wherein the dust cap includes a body provided in a hollow tube shape through which the steering shaft passes, a first coupling portion bent to extend outward from the body and press-fitted onto an outer circumferential surface of the assembly part, and a second coupling portion provided to be spaced a certain interval from the first coupling portion and inserted into the assembly part, and the second coupling portion is provided such that, when assembled to the assembly part, a gap is formed between the second coupling portion and an inner surface of the assembly part.

An integrated gear and torsional vibration damper assembly (10, 20, 30, 30) includes a gear (11, 21, 31, 41) having a toothed portion (11a, 21a, 31a, 41a) and a torsional vibration damper (12, 22, 32, 42) supported on the gear (11, 21, 31, 41) for limited rotational and dampened movement relative to each other. The gear (11) may include a hub portion (11b), and the torsional vibration damper (12) may be supported on the hub portion (11b) of the gear (11). Alternatively, the gear (21) may include a hub portion (21b), an intermediate ring (23) may be supported on the hub portion (21b) of the gear (21), and the torsional vibration damper (22) may be supported on the intermediate ring (23). Alternatively, the gear (31) may include a toothed portion (31a) and a hub portion (31b) that extends radially inwardly from the toothed portion (31a) and has an opening (31c) extending therethrough, and the torsional vibration damper (32) may extend through the opening (31c). Alternatively, the gear (41) may include an inner circumferential surface that engages and supports an outer circumferential surface of the torsional vibration damper (41).