A gearbox may include a gearbox case with a wear sleeve disposed within a shaft bore, and a gear assembly mounted on a shaft and disposed within the shaft bore. The gear assembly may include a bearing that engages the wear sleeve. A method of repairing a gearbox case may include uncoupling a top piece and a bottom piece of the gearbox case, forming an oversize bore in a shaft bore of the gearbox case to remove a damaged area, and installing a wear sleeve in the oversize bore.

A gearbox repair system includes at least one repair tool and a controller. The controller is configured to control the at least one repair tool to repair a gearbox housing including a first housing body and a second housing body by: controlling the at least one repair tool to repair the first housing body at a first hole of the first housing body by removing a first body material of the first housing body at the first hole, controlling the at least one repair tool to identify a first actual position of the first hole, identifying a compensation vector for the first hole based on the first actual position and a first reference position for the first hole, and controlling the at least one repair tool to repair the second housing body at a second hole of the second housing body by removing a second body material at the second hole such that a second actual position of the second hole is offset from a second reference position of the second hole by the compensation vector.