A method of determining wear of a seal element includes rotating a seal plate relative to the seal element and such that the seal plate and the seal element form a rotational sealing interface. The seal element includes an insert embedded in the seal element. A portion of the seal element is worn with a sealing face of the seal plate. The insert is contacted with the sealing face of the seal plate. A portion of the insert is worn to create a wear particle of the insert. The presence of the wear particle in a lubrication oil is sensed with an oil monitoring system.

A method of determining wear of a seal element includes rotating a seal plate relative to the seal element and such that the seal plate and the seal element form a rotational sealing interface. The seal element includes an insert embedded in the seal element. A portion of the seal element is worn with a sealing face of the seal plate. The insert is contacted with the sealing face of the seal plate. A portion of the insert is worn to create a wear particle of the insert. The presence of the wear particle in a lubrication oil is sensed with an oil monitoring system.

An oil debris monitoring sensor includes a multiple of passages within the housing, each of the multiple of passages surrounded by a set of coils to detect a particle. A method for determining a presence of a particle in a system includes a) installing a single sensor in-line with an oil flow path; b) communicating oil through a multiple of passages within the housing of the single sensor; c) detecting a particle through the single sensor; and d) isolating the particle to one of the multiple of passages within the sensor housing.

System and method for constantly monitoring the state of the oil of the wheels of heavy machinery, in particular mining trucks, while they are in motion. Comprising a server; a wireless sensor module attached to the rim of the wheel, obtaining oil measurements from an oil quality sensor, which sends the measurements to the server wirelessly; the sensor, located inside the sensor module; and a spoon-type mechanism which maintains the sensor in permanent contact with the oil inside the wheel, wherein said spoon-type mechanism rotates with the sensor module and the wheel. In addition, it may comprise a receiving antenna module which is located between the sensor module and the server. In addition, it may comprise a transmitter which is located between the receiving antenna module and the server.

System and method for constantly monitoring the state of the oil of the wheels of heavy machinery, in particular mining trucks, while they are in motion. Comprising a server; a wireless sensor module attached to the rim of the wheel, obtaining oil measurements from an oil quality sensor, which sends the measurements to the server wirelessly; the sensor, located inside the sensor module; and a spoon-type mechanism which maintains the sensor in permanent contact with the oil inside the wheel, wherein said spoon-type mechanism rotates with the sensor module and the wheel. In addition, it may comprise a receiving antenna module which is located between the sensor module and the server. In addition, it may comprise a transmitter which is located between the receiving antenna module and the server.

A computer implemented method system and apparatus for determining remaining life of engine oil in an engine includes generating reference engine profile data by determining reference engine parameters of a reference engine; determining reference engine oil lubrication data based on mechanical testing of an oil sample from the reference engine; generating a reference model by associating the reference engine profile data with the reference engine oil lubrication data; receiving the reference model at an engine apparatus; measuring engine parameters relating to operation conditions of an engine of the engine apparatus; and determining remaining life of engine oil in the engine of the engine apparatus using the reference model and the engine parameters.

A computer implemented method system and apparatus for determining remaining life of engine oil in an engine includes generating reference engine profile data by determining reference engine parameters of a reference engine; determining reference engine oil lubrication data based on mechanical testing of an oil sample from the reference engine; generating a reference model by associating the reference engine profile data with the reference engine oil lubrication data; receiving the reference model at an engine apparatus; measuring engine parameters relating to operation conditions of an engine of the engine apparatus; and determining remaining life of engine oil in the engine of the engine apparatus using the reference model and the engine parameters.

A device for monitoring a lubrication of a tool may include: a housing including: a lubricator connector configured to connect the housing to a lubricator and including a lubricant inlet opening, a chamber configured to receive a lubricant from the lubricator through the lubricant inlet opening, a tool connector configured to connect the housing to a lubricant fitting of a tool and including a lubricator outlet opening through which the lubricant leaves the chamber; and a pressure transducer configured to measure a lubricant pressure in the chamber of the housing and generate an output pressure signal related thereto.

Systems and methods are provided for remotely monitoring liquid lubricant levels for pump equipment. A system includes a reservoir to store lubricant and a lubrication gland to expose a shaft seal of the pump equipment to the lubricant. A feed line and a return line circulate the lubricant between the reservoir and the lubrication gland. A level sensor is configured to measure a fluid level in the reservoir. The level sensor uses a communication interface to transmit fluid level data a monitoring device mounted to the pump equipment. The monitoring device is configured to compare the fluid level data against stored alert thresholds and send, to a provider network, an alert signal when the fluid level data is below an alert threshold. If the fluid level data is not below an alert threshold, the monitoring device stores the fluid level data for periodic reporting.

A method for monitoring a fluid system for lubricating a mechanical system. The fluid system comprises a spraying circuit connected to a main fluid circuit and to a back-up fluid circuit. The back-up fluid circuit comprises a back-up check valve closed in a nominal operating mode. The method comprises a monitoring phase comprising the generation of a first alert in the presence of the detection of a malfunction making the main fluid circuit inoperative and the back-up check valve in an open state and the generation of a second alert different from the first alert in the presence a malfunction and the back-up check valve in a closed state.