Embodiments of the present disclosure can include a system for generating steam. The system can include a direct steam generator configured to generate saturated steam and combustion exhaust constituents. A close coupled heat exchanger can be fluidly coupled to the direct steam generator, the close coupled heat exchanger can be configured to route the saturated or superheated steam and combustion exhaust constituents through an exhaust constituent removal system. The system can include an energy recovery system that reclaims the energy from the exhaust constituents.

An integrated steam generator/steam superheater apparatus is disclosed. The disclosed apparatus can be used in a process, such as an ammonia synthesis process, to cool an ammonia converter effluent process gas and to generate superheated steam. The integrated apparatus includes a steam superheater portion wherein hot process gas is used to generate superheated steam by heat transfer to saturated steam. The apparatus also includes a steam generator portion wherein the process gas is used to generate saturated steam by heat transfer to water. Both the superheater and the steam generator are integrated into a single unit, without intervening pluming, etc., thereby saving space and equipment.

A superheated steam boiler includes an inner tank system including a wet tank and a dry tank separated by an isolation member, an outer sleeve surrounding the inner tank system, wherein wet tank fluid openings allow the wet tank to be in communication with the outer sleeve, and dry tank steam openings in the dry tank allow the dry tank to be in communication with the outer sleeve, and a burner system within the inner tank system. The burner system includes a combustion/expansion chamber having spherical surfaces located in and fluidly isolated from the wet tank, a distribution chamber located in and fluidly isolated from the dry tank, heat tubes extending through the isolation member between the combustion/expansion chamber and the distribution chamber; and an exhaust tube extending from the distribution chamber and out of the inner tank system to exit the boiler.

A superheated steam boiler includes an inner tank system including a wet tank and a dry tank separated by an isolation member, an outer sleeve surrounding the inner tank system, wherein wet tank fluid openings allow the wet tank to be in communication with the outer sleeve, and dry tank steam openings in the dry tank allow the dry tank to be in communication with the outer sleeve, and a burner system within the inner tank system. The burner system includes a combustion/expansion chamber having spherical surfaces located in and fluidly isolated from the wet tank, a distribution chamber located in and fluidly isolated from the dry tank, heat tubes extending through the isolation member between the combustion/expansion chamber and the distribution chamber; and an exhaust tube extending from the distribution chamber and out of the inner tank system to exit the boiler.

Provided is a superheated steam boiler. The superheated steam boiler, in this embodiment, includes an inner tank system, the inner tank system including a first wet tank and a second dry tank separated from one another by an isolation member, an outer sleeve at least partially surrounding the inner tank system, wherein one or more wet tank fluid openings proximate a lower surface of the first wet tank allow the first wet tank to be in fluid communication with the outer sleeve, and further wherein one or more dry tank steam openings in the second dry tank allow the second dry tank to be in steam communication with the outer sleeve, and a burner system located primarily within the inner tank system. The burner system, in this embodiment, includes a combustion/expansion chamber having one or more spherical surfaces located in and fluidly isolated from the first wet tank, a distribution chamber located in and fluidly isolated from the second dry tank, a plurality of heat tubes extending through the isolation member between the combustion/expansion chamber and the distribution chamber; and an exhaust tube extending from the distribution chamber and out of the inner tank system to exit the superheated steam boiler.

Provided is a superheated steam boiler. The superheated steam boiler, in this embodiment, includes an inner tank system, the inner tank system including a first wet tank and a second dry tank separated from one another by an isolation member, an outer sleeve at least partially surrounding the inner tank system, wherein one or more wet tank fluid openings proximate a lower surface of the first wet tank allow the first wet tank to be in fluid communication with the outer sleeve, and further wherein one or more dry tank steam openings in the second dry tank allow the second dry tank to be in steam communication with the outer sleeve, and a burner system located primarily within the inner tank system. The burner system, in this embodiment, includes a combustion/expansion chamber having one or more spherical surfaces located in and fluidly isolated from the first wet tank, a distribution chamber located in and fluidly isolated from the second dry tank, a plurality of heat tubes extending through the isolation member between the combustion/expansion chamber and the distribution chamber; and an exhaust tube extending from the distribution chamber and out of the inner tank system to exit the superheated steam boiler.

Various embodiments of a system for the removal of particulate emissions from an electric generating unit are provided, comprising: a gas producer; a primary particulate collector unit including: a primary collection hopper field each including at least one primary collection hopper, wherein each primary collection hopper includes a primary collection hopper outlet, each primary collection hopper outlet fluidically connected to a particulate discharge duct; a flue duct inlet oriented upstream of the at least one primary collection hopper field; a flue duct outlet oriented downstream of the primary collection hopper field; wherein the gas producer is fluidically connected to the primary particulate collector unit by a flue duct; and a particulate recirculation duct fluidically connected at a first end to the primary collection hopper and/or the particulate discharge duct, and fluidically connected at a second end to the flue duct upstream of the primary particulate collector unit.

Various embodiments of a system for the removal of particulate emissions from an electric generating unit are provided, comprising: a gas producer; a primary particulate collector unit including: a primary collection hopper field each including at least one primary collection hopper, wherein each primary collection hopper includes a primary collection hopper outlet, each primary collection hopper outlet fluidically connected to a particulate discharge duct; a flue duct inlet oriented upstream of the at least one primary collection hopper field; a flue duct outlet oriented downstream of the primary collection hopper field; wherein the gas producer is fluidically connected to the primary particulate collector unit by a flue duct; and a particulate recirculation duct fluidically connected at a first end to the primary collection hopper and/or the particulate discharge duct, and fluidically connected at a second end to the flue duct upstream of the primary particulate collector unit.

A modification of a power boiler is disclosed, which comprises water walls enclosing the furnace for heating water and producing steam; a superheater system provided above the furnace for superheating steam; an additional superheater mounted in the furnace for further superheating steam from the superheater system. A modifying method of a power boiler is also disclosed, which comprises steps of mounting an additional superheater on water walls in a furnace; connecting an output of a superheater system to an inlet of the additional superheater; and connecting an outlet of the additional superheater to a turbine for producing power at an improved plant heat rate.

A modification of a power boiler is disclosed, which comprises water walls enclosing the furnace for heating water and producing steam; a superheater system provided above the furnace for superheating steam; an additional superheater mounted in the furnace for further superheating steam from the superheater system. A modifying method of a power boiler is also disclosed, which comprises steps of mounting an additional superheater on water walls in a furnace; connecting an output of a superheater system to an inlet of the additional superheater; and connecting an outlet of the additional superheater to a turbine for producing power at an improved plant heat rate.