A water heater includes a water tank having an inlet and an outlet, and a flue extending through the tank. A nozzle is positioned near a first end of the flue, arranged so as to emit a fuel stream into the flue, and a flame holder is located within the flue in a position to receive the fuel stream and to hold a flame entirely within the flue. A controller variably controls a flow of fuel to the nozzle according to a temperature of water in the tank.

Submerged combustion burners having a burner body, a burner tip connected thereto. Submerged combustion melters including the burners and methods of using them to produce molten glass. The burner body has an external conduit and first and second internal conduits substantially concentric therewith, forming first and second annuli for passing a cooling fluid therethrough. The burner tip body is connected to the burner body at ends of the external and second internal conduits. The burner tip includes a generally central flow passage for a combustible mixture, the flow passage defined by an inner wall of the burner tip. The burner tip includes a crown portion defining a circumferential concavity.

A modulating burner apparatus includes a burner and a blower placed upstream of the burner. A venturi is placed upstream of the blower. A damper valve is placed upstream of the venturi. The damper valve has an open position and a restricted position. A smaller gas valve and a larger gas valve are communicated with the venturi. A controller is operably associated with the system to select a position of the damper valve and to select the appropriate one of the gas valves so as to provide a low output operation mode and a high output operation mode, which in combination provide an overall turndown ratio of at least 25:1.

A submerged combustion melter and system are disclosed. The submerged combustion melter includes a bottom wall, at least one side wall extending upwardly from the bottom wall, a crown extending inwardly with respect to the at least one side wall and over the bottom wall to establish a melting chamber, an exhaust port configured to exhaust gas from the melting chamber, at least one baffle extending from the at least one side wall to divide the melting chamber into melting sub-chambers that share the exhaust port, at least one inlet configured for introducing a glass batch into the submerged combustion melter, and at least one outlet configured to remove molten glass from the at least one melting chamber.

A combustion system with surface-less heat energy exchange for efficient heat energy capture and lower pollutant emission, comprising: a first line feeding an oxygen-rich reactive; a second line feeding a hydrogen fuel; a vessel containing feed-water, a combustion enclosure without a bottom wall submersed into the feed water contained in a vessel, the combustion enclosure configured to receive the feed from each of the first and second line and combust a mixture of the two feeds in a pocket formed between an inner top and side walls of the combustion enclosure and a top surface of the feed-water contained in the vessel; and the combustion within the pocket yielding a high temperature and pressure combustion product and by-product directly into the feed-water of the vessel.

Horizontal immersion tube boilers include a plurality of burner nozzles positioned in substantial alignment with a respective plurality of boiler tubes. Fuel-air mixture directed through the burner nozzles are ignited by a pilot flame system positioned proximate to the burner nozzles within a combustion chamber. The burner nozzles and pilot flame system receive air from a secondary air manifold having inlets that provide secondary air into the combustion chamber. The flames extending from the burner nozzles are directed into the respective boiler tubes, which exchange heat from the flame into water within a boiler shell. The secondary air inlets direct air around the burner nozzles and toward the boiler tubes, creating an air blanket around each burner nozzle for reducing turbulence and guide the flames into their respective boiler tubes. An improved flame arrestor within the nozzle prevents flame back-flow when modulating to lower firing rates.

Submerged combustion burners having improved fuel and oxidant mixing characteristics. Submerged combustion melters including the burners. Methods of using submerged combustion melters to melt glass-forming materials and produce molten glass.

The invention relates to a submerged combustion burner (1) and to a melter comprising submerged combustion burners (1). The burner comprises at least one oxidant feeding tube, at least one fuel feeding tube, a burner head having a peripheral envelope, the fuel and oxidant feeding tubes abutting against the burner head, at least two, preferably at least three, peripheral outward directed nozzles, each of the nozzles having a nozzle outlet, the nozzle outlets being arranged on a peripheral line on the peripheral envelope of the burner head, the nozzle outlet axis being inclined by an angle of 5 to 30° to the horizontal, and the nozzles practiced in the burner head being connected to the oxidant feeding tube and to the fuel feeding tube.

Submerged combustion burners having a burner body and a burner tip body connected thereto. The burner body has an external conduit and a first internal conduit substantially concentric therewith. The external conduit and first internal conduit form an annulus for passing a cooling fluid there between. A second internal conduit substantially concentric with the external conduit forms a second annulus between the first and second internal conduits. A burner tip body is connected to the burner body at ends of the external and first internal conduits. The burner tip body includes a generally central flow passage for a combustible mixture, the flow passage defined by an inner wall of the burner tip body. The burner tip body further has an outer wall and a crown connecting the inner and outer walls. The crown includes at least one physical convolution sufficient to increase surface area and fatigue resistance of the crown.

A combustion system with surface-less heat energy exchange for efficient heat energy capture and lower pollutant emission, comprising: a first line feeding an oxygen-rich reactive; a second line feeding a hydrogen fuel; a vessel containing feed-water, a combustion enclosure without a bottom wall submersed into the feed water contained in a vessel, the combustion enclosure configured to receive the feed from each of the first and second line and combust a mixture of the two feeds in a pocket formed between an inner top and side walls of the combustion enclosure and a top surface of the feed-water contained in the vessel; and the combustion within the pocket yielding a high temperature and pressure combustion product and by-product directly into the feed-water of the vessel.