The invention relates to a system and process for hydrogen combustion for industrial or steam generation applications, and more particularly to a hydrogen combustion burner or retrofit kit combustion system and process using a primary pure hydrogen fuel source. The burner or retrofit kit combustion system and process may also use one or more secondary fuels, such as natural gas, methane, propane, or the like, to reduce emissions of CO.sub.2. Additionally, the inventive burner, system and process can use a flame temperature reducing fluid for lowering the bulk flame temperature of the burner to increase equipment life and decrease equipment failure. The flame temperature reducing fluid can include flue gas recirculation (FGR), water injection, steam injection, and a combination thereof.

The invention relates to a system and process for hydrogen combustion for industrial or steam generation applications, and more particularly to a hydrogen combustion burner or retrofit kit combustion system and process using a primary pure hydrogen fuel source. The burner or retrofit kit combustion system and process may also use one or more secondary fuels, such as natural gas, methane, propane, or the like, to reduce emissions of CO.sub.2. Additionally, the inventive burner, system and process can use a flame temperature reducing fluid for lowering the bulk flame temperature of the burner to increase equipment life and decrease equipment failure. The flame temperature reducing fluid can include flue gas recirculation (FGR), water injection, steam injection, and a combination thereof.

A fresh-air intake according to aspects of the disclosure includes an outer cover having a pair of side panels disposed in a generally parallel spaced relationship, a top panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels, a bottom panel disposed generally parallel to the top panel, and a front panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels and the top panel, the front panel having a window formed therein, a supply line coupled to the bottom panel, a weir extending above the bottom panel and surrounding a junction with the supply line, a baffle disposed inside the outer cover, the baffle being disposed inwardly of the window so as to prevent infiltration of moisture into the supply line, and a weep hole formed in the bottom panel.

A fresh-air intake according to aspects of the disclosure includes an outer cover having a pair of side panels disposed in a generally parallel spaced relationship, a top panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels, a bottom panel disposed generally parallel to the top panel, and a front panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels and the top panel, the front panel having a window formed therein, a supply line coupled to the bottom panel, a weir extending above the bottom panel and surrounding a junction with the supply line, a baffle disposed inside the outer cover, the baffle being disposed inwardly of the window so as to prevent infiltration of moisture into the supply line, and a weep hole formed in the bottom panel.

A burner and methods of using the burner. The burner produces a flame from combustion air and fuel gas. Flue gas, also produced, can be withdrawn and recycled to the burner. A cooling or condition gas, such as ambient air, may be mixed with the flue gas to reduce its temperature. The burner may also utilize a stage injection so that a portion of the produced flue gas is recycled internally.

A burner and methods of using the burner. The burner produces a flame from combustion air and fuel gas. Flue gas, also produced, can be withdrawn and recycled to the burner. A cooling or condition gas, such as ambient air, may be mixed with the flue gas to reduce its temperature. The burner may also utilize a stage injection so that a portion of the produced flue gas is recycled internally.

Embodiments of the present invention include high-temperature staged recirculating burners and radiant tube burner assemblies that provide high efficiency, low NOx and CO emissions, and uniform temperature characteristics. One such staged recirculating burner includes a combustion tube having inside and outside helical fins forming opposing spiral pathways for combustion gases and products of combustion, a combustion nozzle coupled to the combustion tube, a gas tube running axially into the combustion tube, and a staging gas nozzle coupled to the gas tube, where the staging gas nozzle includes radial exit holes into the combustion tube and an axial gas staging tube extending into the combustion nozzle to stage combustion.

Embodiments of the present invention include high-temperature staged recirculating burners and radiant tube burner assemblies that provide high efficiency, low NOx and CO emissions, and uniform temperature characteristics. One such staged recirculating burner includes a combustion tube having inside and outside helical fins forming opposing spiral pathways for combustion gases and products of combustion, a combustion nozzle coupled to the combustion tube, a gas tube running axially into the combustion tube, and a staging gas nozzle coupled to the gas tube, where the staging gas nozzle includes radial exit holes into the combustion tube and an axial gas staging tube extending into the combustion nozzle to stage combustion.

Disclosed is a gas furnace including a mixer configured to mix air and fuel gas introduced from an intake pipe and a manifold respectively so as to produce an air-fuel mixture, a mixing pipe configured to allow the air-fuel mixture having passed through the mixer to flow therein, a burner assembly configured to combust the air-fuel mixture having passed through the mixing pipe so as to generate combustion gas, heat exchangers configured to allow the combustion gas to flow therein, an exhaust pipe configured to discharge exhaust gas, which is the combustion gas having passed through the heat exchangers, to the outside. The gas furnace further includes a recirculator installed around the exhaust pipe and configured to guide a portion of the exhaust gas flowing in the exhaust pipe to the mixer, and may thus greatly reduce or fundamentally block NO.sub.x emissions.

Disclosed is a gas furnace including a mixer configured to mix air and fuel gas introduced from an intake pipe and a manifold respectively so as to produce an air-fuel mixture, a mixing pipe configured to allow the air-fuel mixture having passed through the mixer to flow therein, a burner assembly configured to combust the air-fuel mixture having passed through the mixing pipe so as to generate combustion gas, heat exchangers configured to allow the combustion gas to flow therein, an exhaust pipe configured to discharge exhaust gas, which is the combustion gas having passed through the heat exchangers, to the outside. The gas furnace further includes a recirculator installed around the exhaust pipe and configured to guide a portion of the exhaust gas flowing in the exhaust pipe to the mixer, and may thus greatly reduce or fundamentally block NO.sub.x emissions.