A thermochemical system & method may be configured to convert an organic feedstock to various products. A thermochemical system may include a solid material feed module, a reactor module, an afterburner module, and a solid product finishing module. The various operational parameters (temperature, pressure, etc.) of the various modules may vary depending on the desired products. The product streams may be gaseous, vaporous, liquid, and/or solid.

A plant for recovering metals and/or metal oxides from industrial process waste, in particular oil product refining waste, comprises a furnace; a feed line connected to a main inlet of the furnace and configured to feed the furnace with a solid waste containing metals, in particular in oxide form; an outlet line, connected to a solid phase outlet of the furnace and configured to draw a metal-enriched solid phase out of the furnace; the furnace is a belt conveyor furnace having a belt conveyor closed in a loop with a substantially horizontal configuration and having a top face, which receives the waste to treat and conveys it between two longitudinal opposite ends of the belt conveyor furnace respectively provided with the main inlet and the solid phase outlet.

Systems and processes provide for a thermal process to transform sludge (and a variety of other natural waste materials) into electricity. Dewatered sludge and other materials containing a high amount of latent energy are dried into a powdered biofuel using a drying gas produced in the system. The drying gas is recirculated and is heated by the biofuel produced in the system, waste heat (from turbines or internal combustion engines), gas (including natural gas or digester gas) and/or oil. The biofuel is combusted in a boiler system that utilizes a burner operable to burn biofuel and produce heat utilized in a series of heat exchangers that heat the recirculating drying air and steam that powers the turbines for electricity production.

A chemical recovery boilers is described in which the primary air system is reconfigured to provide aggressive charbed control and improved combustion in the lower furnace. The fewest number of primary air ports are used on two opposing walls to generate powerful air jets that penetrate across the boiler providing physical and thermal stability to the charbed while increasing the heat release and combustion stability in the lower furnace, increasing reduction efficiency, and lowering carryover and emissions. Various embodiments are described including operating strategies and multi-level black liquor injection.

A method and system for cost effectively converting a feedstock using thermal plasma, or other styles of gassifiers, into a feedwater energy transfer system. The feedstock can be any organic material, or fossil fuel. The energy transferred in the feedwater is converted into steam which is then injected into the low turbine of a combined cycle power plant. Heat is extracted from gas product issued by a gassifier and delivered to a power plant via its feedwater system. The gassifier is a plasma gassifier and the gas product is syngas. In a further embodiment, prior to performing the step of extracting heat energy, there is is provided the further step of combusting the syngas in an afterburner. An air flow, and/or EGR flow is provided to the afterburner at a rate that is varied in response to an operating characteristic of the afterburner. The air flow to the afterburner is heated.

A process and system for the treatment of solid waste based on a temperature gradient generated by two distinct thermal sources, notably of a sequenced technological assembly, is able to process solid waste of any class, which operates through a reactor (1) having two chambers (2 and 3), each having a thermal source (4 and 5), where a thermal gradient is generated, followed by a heat exchanger (6) where gases are abruptly cooled and taken to a neutralizing tank (7), for then being directed to an activated charcoal filter (8), due to the action of a blower (9), before finally entering a burner (10) that works under electrical discharges, passing through a catalytic converter (11) and chimney (12) where it is extravasated into the completely inert atmosphere.

A system for the combustion of high solids liquid to produce steam for the production of ethanol is disclosed. The system comprises a method for combusting high solids liquid. The method comprises supplying a stream of high solids liquid to a furnace; atomizing the stream of high solids liquid into the furnace; and distributing biomass fuel into the furnace. The stream of high solids liquid are combusted with the biomass fuel in the furnace.

A plant for the treatment of materials, in particular waste materials and refuse, comprises a combustion reactor to which the material to be treated can be supplied. The combustion reactor has an input for a combustion supporter comprising oxygen and an output for the gases that are produced during the combustion of the materials inside the reactor and, in use, is substantially isothermic or quasi-isothermic at high or very high temperature, and without substantial oxygen deficit, in all of its parts. A portion of the combustion gases is recirculated and mixed with the combustion supporter to bring about a high degree of opacification thereof, which is increased by increasing the total pressure of the combustion chamber. The substances which cannot be gasified inside the reactor are immediately fused. The parameters of the gases at the output from the reactor are constantly measured by sensors with response-time characteristics of about 2 seconds.

A method and system for cost effectively converting a feedstock using thermal plasma, or other styles of gassifiers, into to a feedwater energy transfer system. The feedstock can be any organic material, or fossil fuel. The energy transferred in the feedwater is converted into steam which is then injected into the low turbine of a combined cycle power plant. Heat is extracted from gas product issued by a gassifier and delivered to a power plant via its feedwater system. The gassifier is a plasma gassifier and the gas product is syngas. In a further embodiment, prior to performing the step of extracting heat energy, there is provided the further step of combusting the syngas in an afterburner. An air flow, and/or EGR flow is provided to the afterburner at a rate that is varied in response to an operating characteristic of the afterburner. The air flow to the afterburner is heated.

A gas separation process for treating exhaust gases from multiple combustion sources. The invention involves directing an exhaust gas stream from one combustion step to a carbon capture step. An off-gas stream depleted in carbon dioxide from the carbon capture step is mixed with a second exhaust stream from a second combustion step to form a mixed gas stream. The mixed gas stream is passed as a feed stream across the feed side of a membrane that is selectively permeable to carbon dioxide over nitrogen and carbon dioxide over oxygen. A sweep gas stream, usually air, flows across the permeate side, and picks up the preferentially permeating carbon dioxide. The permeate stream withdrawn from the permeate side of the membrane is then recycled back to the combustor.