A waste gasification and melting furnace that promotes the drying and pyrolytic decomposition of waste in the shaft section, making it possible to limit the conveyance of moisture and volatile components to the bottom of the blast furnace and to reduce the consumption of extra coke. The waste gasification and melting furnace includes a shaft section; a melting furnace section; and a communicating section.

A waste gasification and melting furnace that promotes the drying and pyrolytic decomposition of waste in the shaft section, making it possible to limit the conveyance of moisture and volatile components to the bottom of the blast furnace and to reduce the consumption of extra coke. The waste gasification and melting furnace includes a shaft section; a melting furnace section; and a communicating section.

A coal combustion process is described using cleaned coal and processed biomass to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock comprises an aggregate blend of cleaned coal and processed biomass. The biomass feedstock comprises processed biomass pellets. The total energy density is predetermined and can be similar to the coal component or higher than the coal component. The intracellular salt in the processed biomass is at least 60 wt % less for the processed organic-carbon-containing feedstock used to make the processed biomass pellets than that of the starting un-processed processed organic-carbon-containing feedstock. The cleaned coal has a sulfur content that is 50 wt % less than that of un-cleaned coal before it passed through the coal-cleaning sub-system.

A coal combustion process is described using cleaned coal and processed biomass to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock comprises an aggregate blend of cleaned coal and processed biomass. The biomass feedstock comprises processed biomass pellets. The total energy density is predetermined and can be similar to the coal component or higher than the coal component. The intracellular salt in the processed biomass is at least 60 wt % less for the processed organic-carbon-containing feedstock used to make the processed biomass pellets than that of the starting un-processed processed organic-carbon-containing feedstock. The cleaned coal has a sulfur content that is 50 wt % less than that of un-cleaned coal before it passed through the coal-cleaning sub-system.

A coal combustion process is described using coal feedstock and processed biomass feedstock to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock is selected from coal, a coal substitute processed biomass, or an aggregate blend of coal and processed biomass. The biomass feedstock comprises processed biomass pellets.

A coal combustion process is described using coal feedstock and processed biomass feedstock to reduce adverse by-products in a coal combusting apparatus including the reduction of carbon dioxide by at least 50 volume %. The coal feedstock is selected from coal, a coal substitute processed biomass, or an aggregate blend of coal and processed biomass. The biomass feedstock comprises processed biomass pellets.

The invention relates to a process for firing an industrial furnace, in particular for electricity generation, wherein coal or cokes together with a secondary fuel comprising cellulose and plastic, in the form of pellets of a size larger than about 3 mm thickness, and having a caloric value of about 16 GJ/ton or more is ground to a powder wherein about 95 wt % or more has a particle size smaller than 2 mm and wherein the d50 of the particle size distribution is between about 5 and about 100 m, wherein the powder is injected in the flame of the furnace. In this process the grinding is performed in a roller mill or ball mill, and the amount of pellets used together with the coals preferably is about 3 wt % or more, relative to the coal.

The invention relates to a process for firing an industrial furnace, in particular for electricity generation, wherein coal or cokes together with a secondary fuel comprising cellulose and plastic, in the form of pellets of a size larger than about 3 mm thickness, and having a caloric value of about 16 GJ/ton or more is ground to a powder wherein about 95 wt % or more has a particle size smaller than 2 mm and wherein the d50 of the particle size distribution is between about 5 and about 100 m, wherein the powder is injected in the flame of the furnace. In this process the grinding is performed in a roller mill or ball mill, and the amount of pellets used together with the coals preferably is about 3 wt % or more, relative to the coal.

A bio-fuel furnace for use in waste management, non-combustible particulate collection and useable energy production. The bio-fuel furnace includes a combustion unit, a particle separator, an airflow management system. The combustion unit includes a modular ceramic core of stacked cylindrical sections, which store thermal energy. The stacked core sections form an internal combustion chamber and an expansion chamber. The airflow management system regulates airflow through the combustion unit and the particle separator forcing super heated ambient air into the combustion unit and drawing exhaust air from the particle separator to precisely control both the combustion process and the storage of useable thermal energy. The airflow management system includes a series of preheat coils wrapped around the ceramic core, an inlet fan which forces ambient air through the coil into the combustion unit and an exhaust fan that draws exhaust air through the separator and from the combustion unit.

A bio-fuel furnace for use in waste management, non-combustible particulate collection and useable energy production. The bio-fuel furnace includes a combustion unit, a particle separator, an airflow management system. The combustion unit includes a modular ceramic core of stacked cylindrical sections, which store thermal energy. The stacked core sections form an internal combustion chamber and an expansion chamber. The airflow management system regulates airflow through the combustion unit and the particle separator forcing super heated ambient air into the combustion unit and drawing exhaust air from the particle separator to precisely control both the combustion process and the storage of useable thermal energy. The airflow management system includes a series of preheat coils wrapped around the ceramic core, an inlet fan which forces ambient air through the coil into the combustion unit and an exhaust fan that draws exhaust air through the separator and from the combustion unit.