A pyrolysis method and a pyrolysis reactor for recovering silica from a polymer waste material containing silica, particularly a rubber or plastics waste material containing silica, using thermal decomposition for separating silica from at least one non-silica component of the polymer waste material, are disclosed. The waste material is delivered to a pyrolytic chamber, and heated to a decomposition temperature of at least one non-silica component of the waste materiel by microwave radiation. The decomposition temperature is selected such that the at least one non-silica component includes a higher microwave absorptivity than silica.

A cement kiln burner device includes a powdered-solid-fuel flow channel having means for swirling a powdered-solid-fuel flow; a first air flow channel placed inside the powdered-solid-fuel flow channel to be adjacent to the powdered-solid-fuel flow channel having means for swirling an air flow; a second air flow channel placed in an outermost side outside the powdered-solid-fuel flow channel having means for straightly forwarding an air flow; and a combustible-solid-waste flow channel placed inside the first air flow channel. The second air flow channel is divided in a circumferential direction into four or more opening portions adapted to form ports for injecting air flows, and is configured to control flow rates of the air flows ejected from the opening portions, independently for each opening portion.

Plastic-powered power generator. In an embodiment, the plastic-powered power generator comprises a primary reactor with an air-fuel distribution assembly configured to supply fluidized polymer, air, and oxidizer to a primary reactor chamber, and an ignition system configured to ignite a mixture of the fluidized polymer, air, and oxidizer. The primary reactor chamber extends into a secondary reactor, to, when ignited, heat air flowing through the secondary reactor from a blower to a heat exchanger. The heated air flow converts fluid, in a coil within the heat exchanger, into steam, which can drive a turbine to generate electrical power.

Plastic-powered power generator. In an embodiment, the plastic-powered power generator comprises a primary reactor with an air-fuel distribution assembly configured to supply fluidized polymer, air, and oxidizer to a primary reactor chamber, and an ignition system configured to ignite a mixture of the fluidized polymer, air, and oxidizer. The primary reactor chamber extends into a secondary reactor, to, when ignited, heat air flowing through the secondary reactor from a blower to a heat exchanger. The heated air flow converts fluid, in a coil within the heat exchanger, into steam, which can drive a turbine to generate electrical power.

A plastic pyrolytic conversion vessel comprises a conveying mechanism for moving a liquid, or a semi-molten, or a molten waste material, or a solid inert residue, or any combination thereof through the vessel. During pyrolyzation of the waste material, the same is heated and vaporized and undergoes in situ chemical reactions comprising cracking, recombination, reforming, recracking, and the like, and is subsequently removed from the vessel. A plurality of scraper blades serve to mix the liquid, or the semi-molten, or the molten waste material, or a solid inert residue, or any combination thereof and convey the waste material forward toward a vessel egress. In another embodiment, one or more sweeping devices serve to move forward the waste material that is located between adjacent rotating conveyor devices.

A pyrolysis plant including: a) an exhaust heated feeder; b) a pyrolysis reactor; c) a rotary screen cleaning tower; d) an exhaust heat fuel cleaner; e) a carbon refiner; and f) a safety burner tower.

A pyrolysis plant including: a) an exhaust heated feeder; b) a pyrolysis reactor; c) a rotary screen cleaning tower; d) an exhaust heat fuel cleaner; e) a carbon refiner; and f) a safety burner tower.

A cement kiln burner device includes a powdered-solid-fuel flow channel having means for swirling a powdered-solid-fuel flow; a first air flow channel placed outside the powdered-solid- fuel flow channel having means for swirling an air flow; a second air flow channel placed outside the first air flow channel having means for straightly forwarding an air flow; a third air flow channel placed inside the powdered-solid-fuel flow channel having means for swirling an air flow; and a combustible-solid-waste flow channel placed inside the third air flow channel. The second air flow channel includes an opening portion forming a port for injecting an air flow, and a closed portion covered for preventing an air flow from passing therethrough. The opening portion and the closed portion are alternately arranged in a circumferential direction.

There are provided a cement kiln burner device capable of intensively bringing a combustible solid waste into a floating state within a cement kiln and easily causing ignition of the combustible solid waste in the floating state, and a method for operating the same. According to the present invention, there are provided: a powdered-solid-fuel flow channel including means for swirling a powdered-solid-fuel flow; a first air flow channel placed inside the powdered-solid-fuel flow channel to be adjacent to the powdered-solid-fuel flow channel, the first air flow channel including means for swirling an air flow; a second air flow channel placed in an outermost side outside the powdered-solid-fuel flow channel, the second air flow channel including means for straightly forwarding an air flow; and a combustible-solid-waste flow channel placed inside the first air flow channel. The second air flow channel is divided in a circumferential direction into four or more opening portions adapted to form ports for injecting air flows, and is configured to control flow rates of the air flows ejected from the opening portions, independently for each opening portion.

A continuous reflux reactor and controlled condenser system for thermochemical treatment of plastic and/or elastomeric waste has five zones with different complements. The zones comprises the bottom zone, pyrolysis zone, meeting zone, reflux zone and extraction zone. The reactor uses a reflux zone to increase the production of a light oil in the process. The reflux zone is equipped with some studded tubes that enhances the contact area. Cold molten salt is used as the cooling element of this step. The pyrolysis zone, where the material will be pyrolyzed, has the differential of being equipped with molten salt coils using hot molten salt as the heating element. After the material passes to all zones, the material goes to a cyclone that will condense heavier hydrocarbons present in this step and send the light hydrocarbons to the condensers.