This gasification melting facility includes: a fluidized bed gasification furnace that generates pyrolysis gas by thermally decomposing waste and discharges incombustibles; a vertical cyclone melting furnace that includes a pyrolysis gas duct through which the pyrolysis gas is introduced; a pyrolysis gas passage that connects the fluidized bed gasification furnace with the pyrolysis gas duct of the vertical cyclone melting furnace; pulverizer that pulverize the incombustibles into pulverized incombustibles so that the particle size of the incombustibles becomes fine; and airflow transporter that puts the pulverized incombustibles in the pyrolysis gas passage, and separating metal contained in the pulverized incombustibles by a difference in specific gravity while conveying the pulverized incombustibles together with airflow. The pyrolysis gas and the pulverized incombustibles are melted in the vertical cyclone melting furnace.

A waste gasification and melting furnace that promotes the drying and pyrolytic decomposition of waste in the shaft section, making it possible to limit the conveyance of moisture and volatile components to the bottom of the blast furnace and to reduce the consumption of extra coke. The waste gasification and melting furnace includes a shaft section; a melting furnace section; and a communicating section.

The present invention is directed to additives for coal-fired furnaces, particularly furnaces using a layer of slag to capture coal particles for combustion. The additive(s) include iron, mineralizer(s), handling aid(s), flow aid(s), and/or abrasive material(s). The iron and mineralizers can lower the melting temperature of ash in low-iron, high alkali coals, leading to improved furnace performance.

A toxic waste incinerator is capable of enhanced combustion of hazardous waste (oil contaminated sand, human waste, garbage, etc.) utilizing immersed non-combustible and thermally conductive objects for increasing heat feedback from the flames to the unburned fuel, while air inlets are used to optimize the air entrainment rate to enhance the burning efficiency. The burning rate of a fluidic mass such as a sand-oil mixture is enhanced using immersed conductive objects (copper rods) which enable rapid heat-up of the flame exposed to the upper surface of the rod and transmits heat back into the sand. Consequent conduction of heat to the porous media through the lower portion of the immersed rod significantly increases vaporization and therefore the burning rate. Incineration may be performed on a transient, exigent basis as with hazardous waste and oil spills, or as part of a permanent fixture for receiving an ongoing waste stream.

The present invention is directed to additives for coal-fired furnaces, particularly furnaces using a layer of slag to capture coal particles for combustion. The additive(s) include iron, mineralizer(s), handling aid(s), flow aid(s), and/or abrasive material(s). The iron and mineralizers can lower the melting temperature of ash in low-iron, high alkali coals, leading to improved furnace performance.

A plastic burning furnace system is disclosed. The system can accommodate different plastic waste sizes and is adaptable for both commercial and residential use. The system comprises an upright stainless-steel cylinder with a secure trap door for introducing plastic waste for recycling. A controllable burner initiates melting and burning at the bottom of the cylinder. Smoke resulting from the process is effectively filtered through a series of carbon filters positioned inside the cylinder, and a heat-safe extension cap safely releases the treated fumes into the atmosphere. The molten plastic is poured into color and size-varied disc molds for creating discs for reuse/discardment. The system also includes a smoke meter for providing real-time feedback on smoke levels and a protective boundary for the safety of users.

A method of generating syngas as a primary product from renewable feedstock, fossil fuels, or hazardous waste with the use of a cupola. The cupola operates on inductive heat alone, chemically assisted heat, or plasma assisted heat. Cupola operation is augmented by employing carbon or graphite rods to carry electrical current into the metal bath that is influenced by the inductive element. The method includes the steps of providing a cupola for containing a metal bath; and operating an inductive element to react with the metal bath. A combination of fossil fuel, a hazardous waste, and a hazardous material is supplied to the cupola. A plasma torch operates on the metal bath directly, indirectly, or in a downdraft arrangement. Steam, air, oxygen enriched air, or oxygen are supplied to the metal bath. A pregassifier increases efficiency and a duct fired burner is added to a simple cycle turbine with fossil fuel augmentation.

A method of generating syngas as a primary product from renewable feedstock, fossil fuels, or hazardous waste with the use of a cupola. The cupola operates selectably on inductive heat alone, chemically assisted heat, or plasma assisted heat. Additionally, the operation of the cupola is augmented by the use of direct acting carbon or graphite rods that carry electrical current for additional heat generation into the metal bath that is influenced by the inductive element. The method includes the steps of providing a cupola for containing a metal bath; and operating an inductive element to react with the metal bath. Feedstock in the form of a combination of fossil fuel, a hazardous waste, and a hazardous material is supplied to the cupola. A plasma torch operates on the metal bath selectably directly and indirectly. Steam, air, oxygen enriched air, and oxygen are supplied in selectable combinations.

A method and system for the conversion of waste into energy in a sealed system where combustion does not take place and the operating pressure prior to the inlet of the steam or power generating equipment is maintained below atmospheric pressure. Destruction of the RDF (refuse derived fuel) is accomplished by subjecting the RDF to a high temperature environment under controlled conditions in a purpose designed and built reactor. The high temperature environment, <5000 C., is achieved through the use of one or more non-transferred plasma torches for generation of plasma gas. The plasma gas exiting the torch and provides the thermal energy for the continual gasification of metallurgic coke configured as a carbon bed in the lower part of the reactor, which acts as a thermal catalyst and this provides the thermal energy for the gasification process.

Primary inorganic feedstock material is introduced into the melting region of an SCM melter. The material is heated with a burner to form a turbulent melt matrix. The burner exit is disposed below the top surface of the turbulent melt matrix. A mixture of secondary inorganic material and organic material is introduced into the melting region below the top surface of the turbulent melt mixture. The mixture is heated with the burner to incorporate the secondary inorganic material into the turbulent melt matrix and combust at least some of the organic material to produce heat.