A gasifier may include a chamber wall defining a gasification chamber configured to allow gasification of feedstock material. The gasifier may also include an ash grate disposed in the gasification chamber. The gasifier may further include a rotary crusher disposed in the gasification chamber above the ash grate. The rotary crusher may include at least one crushing element. The rotary crusher may be configured to break apart, between the at least one crushing element and an opposing surface, the feedstock material responsive to rotation of the rotary crusher.

This invention relates to a rotary kiln (1) for cracking open and evaporating size-reduced plastic waste, consisting of a cylindrical kiln housing (2) the wall of which can be heated to the respective evaporation temperature. The kiln housing (2) is bearing mounted so as to be rotatable around a longitudinal axis (X-X). Within the kiln housing (2) a fixedly positioned feed device (5) for the size-reduced plastic waste is placed running in the longitudinal direction of the kiln housing. The feed device (5) at least one-sidedly protrudes with a loading section (6) through a feed opening at an end side of the kiln housing (2), which loading section (6) can be connected to a material feed device (7). At the end side situated opposite the feed opening a gas suction opening (20) is situated in the kiln housing (2). The feed device comprises a conveyor device (5) and a conveyor tube (8), extending along the full length of the kiln housing (2), in which the conveyor device (5) for the size-reduced plastic waste is arranged in such a way that the plastic waste is moved from the loading section (6) in longitudinal direction through the kiln housing (2). The conveyor tube (8) has an outer sleeve (10) configured such that in the interior of the conveyor tube (8) an operational temperature prevails that is below the melting temperature of the size-reduced plastic material. Outlet openings (16, 16a, 16b, 16c, 16d, 16e) for the size-reduced plastic material are positioned such in the conveyor tube (8) including the sleeve (10) that the size-reduced plastic material drops out of the outlet openings (16, 16a, 16b, 16c, 16d, 16e) directly onto the opposite interior side of the kiln housing (2).

A waste-to-energy conversion apparatus comprising a primary combustion chamber capable of holding a load of waste, and the primary combustion chamber further comprises a heat source to heat the waste and generate a syn gas stream, grates, within the primary chamber, capable of supporting the load of waste during heating, a mixing chamber wherein the syn gas is mixed with additional combustion gas, a multi-chambered secondary combustion chamber for combusting the mixture of syn gas and additional combustion gas, and an energy extraction system for extracting the heat energy generated by the combustion of the mixture of syn gas and additional combustion gas.

A pyrolytic converter for treating waste materials has an elongated oven that has different channels. The different channels share the length of the elongated oven and divided to occupy different portions of a cross section of the oven. The pyrolytic converter also has a heating source that is configured to supply heat to a portion of the waste materials located within a channel at a specific temperature and to supply heat to another portion of the waste materials located within a different channel at a different temperature.

Applying heat from a heat source to a first region to cause a first pyrolysis process, the first pyrolysis process resulting in a gaseous mixture, and applying heat from the heat source to a second region to cause a second pyrolysis process, the second pyrolysis process being applied to the gaseous mixture, wherein the second region is located closer to the heat source than the first region. Pyrolysis is used to destroy oils, tars and/or PAHs in carbonaceous material.

A waste-to-energy conversion apparatus comprising a primary combustion chamber capable of holding a load of waste, and the primary combustion chamber further comprises a heat source to heat the waste and generate a syn gas stream, grates, within the primary chamber, capable of supporting the load of waste during heating, a mixing chamber wherein the syn gas is mixed with additional combustion gas, a multi-chambered secondary combustion chamber for combusting the mixture of syn gas and additional combustion gas, and an energy extraction system for extracting the heat energy generated by the combustion of the mixture of syn gas and additional combustion gas.

A gasifier may include a chamber wall defining a gasification chamber configured to allow gasification of feedstock material. The gasifier may also include an ash grate disposed in the gasification chamber. The gasifier may further include a rotary crusher disposed in the gasification chamber above the ash grate. The rotary crusher may include at least one crushing element. The rotary crusher may be configured to break apart, between the at least one crushing element and an opposing surface, the feedstock material responsive to rotation of the rotary crusher.

A waste-to-energy conversion apparatus comprising a primary combustion chamber capable of holding a load of waste, and the primary combustion chamber further comprises a heat source to heat the waste and generate a syn gas stream, grates, within the primary chamber, capable of supporting the load of waste during heating, a mixing chamber wherein the syn gas is mixed with additional combustion gas, a multi-chambered secondary combustion chamber for combusting the mixture of syn gas and additional combustion gas, and an energy extraction system for extracting the heat energy generated by the combustion of the mixture of syn gas and additional combustion gas.