A system for combusting fuel comprising an apparatus that receives fuel that is characterized as comprising interstitial spacing and wherein oxidants pass through the interstitial spacing of the fuel to sustain a combustion reaction at the interface of a reaction chamber while the byproducts of combustion pass into the reaction chamber.

Exhaust plume abatement systems and methods are provided. A representative system, which is configured for use with a heating appliance, incorporates: a housing defining an interior chamber; an exhaust gas inlet configured to receive exhaust gas from the heating appliance; a first heat exchanger, disposed within the interior chamber; a dilution air inlet configured to receive dilution air from outside the housing; an exhaust gas outlet communicating with the interior chamber; wherein the interior chamber is configured to receive the exhaust gas from the exhaust gas inlet and the dilution air to form low humidity exhaust gas, which exhibits a lower humidity than the exhaust gas received from the heating appliance; and wherein the exhaust gas outlet is configured to output the low humidity exhaust gas with no visible exhaust plume.

A draft inducer blower assembly includes a blower having a fan, a dilution air intake passage, an exhaust gas intake passage, and a discharge passage. The blower is configured to operatively connect to a heater system in a manner to facilitate flow of combustion air into a combustion chamber and to draw dilution air into the blower and to mix the dilution air with the exhaust gases and to facilitate flow of the mixed air and exhaust gases through the vent. The dilution air intake passage is positionable in at least a low flow configuration and a high flow configuration. The dilution air intake passage is more restrictive of intake of dilution air in the low flow configuration than in the high flow configuration.

This concept is very new, and it will allow for safe and continuous operation of gas heating units when the induced draft fan no longer operates. This device will allow the HVAC service technician to continue to operate the gas heating unit until the proper replacement induced draft fan can be acquired and installed on the gas heating unit. This invention is a supplemental induced draft fan that will attach to the exhaust output side of a gas heating units inoperable induced draft fan to draft air through the heat exchanger and create a vacuum to the pressure switch at a rate to be regulated by a control switch to make the gas heating unit operate safely until the correct part is acquired and installed.

A furnace includes a gas burner exposed to a heat-exchange tube. An inducer is fluidly coupled to the heat-exchange tube and configured to induce draft air through the heat-exchange tube. A regulator is fluidly coupled to the gas burner. A rollout shield is disposed adjacent to the gas burner. A rollout switch is disposed in the rollout shield. The rollout switch is electrically coupled to the regulator. At least one vent is formed through the rollout shield adjacent to the rollout switch. The vent provides a path for a rollout flame to the rollout switch. The at least one vent is disposed on at least two sides of the rollout switch.

A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The base has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute and the base are non-adjustably fixed relative to each other. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The cut-off angle extends at an angle that is no more than twenty degrees positive from horizontal. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust outlet passageway extends beneath the cut-off before reaching the exhaust port.

A draft inducer blower assembly includes a blower having a fan, a dilution air intake passage, an exhaust gas intake passage, and a discharge passage. The blower is configured to operatively connect to a heater system in a manner to facilitate flow of combustion air into a combustion chamber and to draw dilution air into the blower and to mix the dilution air with the exhaust gases and to facilitate flow of the mixed air and exhaust gases through the vent. The dilution air intake passage is positionable in at least a low flow configuration and a high flow configuration. The dilution air intake passage is more restrictive of intake of dilution air in the low flow configuration than in the high flow configuration.

Example furnaces and methods related thereto include a burner box including at least one burner configured to combust a fuel/air mixture. In addition, the furnace includes a first blower including an inlet nozzle having an air inlet and fuel inlet. The inlet nozzle is configured such that operation of the first blower is to pull air and fuel into the inlet nozzle to produce the fuel/air mixture at a fuel/air ratio that is configured to produce flue products having less than 14 Nano-grams per Joule of nitrogen oxides when combusted. Operation of the first blower is configured to push the fuel/air mixture into the burner box. Further, the furnace includes a heat exchanger assembly fluidly coupled to the burner box through a vestibule, and a second blower configured to pull the flue products through the heat exchanger assembly.

A high efficiency heating apparatus for heating fluids and cooking mediums, such as oil or shortening within a fryer, includes a natural draft (non powered) combustion chamber that is affixed to an exterior surface of a fry tank.

A motor controller for a burner system includes an inverter that supplies current to a motor that rotates a draft inducer fan. A processor is coupled to the inverter and receives a signal from a system controller, and in response instructs the inverter to supply a first current, during a first period, to the motor to rotate the fan to produce a first mass flow through the burner system, the first mass flow having a first mass flow rate greater than a threshold to actuate a vacuum switch. The processor then instructs the inverter to supply a second current, during a second period starting at an expiration of the first period, to the motor to rotate the fan to produce a second mass flow through the burner system, the second mass flow having a target mass flow rate for normal operation of the burner.