A refractory block assembly for a steam reformer furnace tunnel includes a hollow main body portion having at least one through-hole having openings formed in a first side and an opposed second side of the hollow main body portion. At least one refractory insert member, having mechanical mating features on at least a portion of the outer surface thereof, resides within at least one of the at least one through-hole of the hollow main body portion.

An array of tile assemblies is fixedly connected to a common waterwall panel to form a refractory liner for an incinerator. Each tile assembly includes a unitary, clip-type, metallic anchor, which is directly welded to the waterwall panel, and a solid refractory tile slidably connected to the anchor through a dovetail locking mechanism. The rear surface of the refractory tile includes a longitudinal rib from which projects a dovetail pin configured to receive the anchor. The longitudinal rib increases the overall thickness of the refractory tile through the region of interconnection with the anchor. In this manner, the anchor is suitably protected by the refractory tile from intense heat which may otherwise cause mechanical failure in the locking mechanism. Additionally, the solid construction of refractory tile both limits the presence of air gaps within the tile assembly and reduces the likelihood of tile fragmentation or cracking.

An array of tile assemblies is fixedly connected to a common waterwall panel to form a refractory liner for an incinerator. Each tile assembly includes a unitary, clip-type, metallic anchor, which is directly welded to the waterwall panel, and a solid refractory tile slidably connected to the anchor through a dovetail locking mechanism. The rear surface of the refractory tile includes a longitudinal rib from which projects a dovetail pin configured to receive the anchor. The longitudinal rib increases the overall thickness of the refractory tile through the region of interconnection with the anchor. In this manner, the anchor is suitably protected by the refractory tile from intense heat which may otherwise cause mechanical failure in the locking mechanism. Additionally, the solid construction of refractory tile both limits the presence of air gaps within the tile assembly and reduces the likelihood of tile fragmentation or cracking.

Methods for preparing slotted ceramic coatings and the resulting components comprising the same are provided. The methods and products include the incorporation of a coating system comprising a ceramic coating with cooling holes disposed throughout the ceramic coating and slots defined in the thermal barrier coating and disposed in relation to the cooling holes. The resulting ceramic coating has improved resistance to CMAS infiltration and improved compliance resulting in an increased life of the coated component.

Methods for preparing slotted ceramic coatings and the resulting components comprising the same are provided. The methods and products include the incorporation of a coating system comprising a ceramic coating with cooling holes disposed throughout the ceramic coating and slots defined in the thermal barrier coating and disposed in relation to the cooling holes. The resulting ceramic coating has improved resistance to CMAS infiltration and improved compliance resulting in an increased life of the coated component.

The disclosed technology includes a water heater system having a blower, an igniter, a burner, a heat exchanger, and a refractory configured to attach to the burner and the heat exchanger. The refractory can include a unitary ceramic housing having a top and a plurality of sidewalls and be configured to retain heat from combustion gases. The top can have a burner aperture configured to receive at least a portion of the burner and the plurality of sidewalls can form a cavity configured to receive at least a portion of the heat exchanger. One or more of the sidewalls can additionally have a protrusion extending laterally along an inside surface of the sidewall that is configured to contact the heat exchanger to form a seal between the heat exchanger and the refractory. A sealing material can substantially create a seal between the refractory and the heat exchanger.

One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body. The body has a front face, a first side surface, and a second side surface. Additionally, the body has a hollow extending between the first side surface, second side surface, and the front face. A middle portion of the body extends from the hollow toward the interior face. A burner tube is disposed through the middle portion of the body. The burner tube has an exterior portion having an entry and an exit disposed at the font face. An internal mounting flange extends along the first side surface and the second side surface. The body of the burner panel has no internal plumbing for cooling.

A furnace stave comprising a plurality of internal channels or conduits for circulating cooling fluid through the stave; an inlet and an outlet channel associated with each internal channel or conduit; wherein one of the internal channels or conduits is disposed in a protrusion from the stave.

A furnace stave comprising a plurality of internal channels or conduits for circulating cooling fluid through the stave; an inlet and an outlet channel associated with each internal channel or conduit; wherein one of the internal channels or conduits is disposed in a protrusion from the stave.

An industrial chimney for wet stack operation is provided with an internal lining system attached to the inner surface of the chimney. The internal lining system comprises construction elements, that are arranged in a pattern, such that the joints between the construction elements in the pattern at the flue gas side of the internal lining system are inclined at an angle α of at least 5 degrees from horizontal.