According to an embodiment, a fired heater includes a fuel and combustion air source configured to output fuel and combustion air into a combustion volume, the combustion volume including a combustion volume wall defining a lateral extent separate from an exterior volume. According to an embodiment, the fired heater includes a boiler heater and the combustion volume wall comprises a combustion pipe defining a lateral extent of the combustion volume, the combustion pipe being disposed to separate the combustion volume from a water and steam volume. The fired heater includes a mixing tube aligned to receive the fuel and combustion air from the fuel and combustion air source. The mixing tube may be separated from the combustion volume wall by a separation volume. The fired heater includes a bluff body flame holder aligned to receive a fuel and combustion air mixture from an outlet end of the mixing tube. The bluff body flame holder may be configured to hold a combustion reaction for heating a combustion volume wall. The combustion volume wall may include a combustion pipe. The combustion pipe may be configured to heat the water in the water and steam volume.

The invention relates to an apparatus and a method for controlling 4 a process within a system, particularly a combustion process in a boiler or furnace, comprising the following steps: capturing 1 of state variables (s.sub.t) of the system; creating 2 an interference model, which describes the effects of interference-based system changes (v.sub.t) on the state variables (s.sub.t) of the system; creating 3 a process model, which describes the effects of setting actions (a.sub.t) on the state variables (s.sub.t) of the system; and controlling 4 the process within the system by performing setting actions (a.sub.t) by considering the process model, the interference model and predetermined controlling goals.

A method of calibrating a furnace includes determining a first flame stabilization period for the furnace that avoids detachment of a flame from a burner within a burner box of the furnace, determining a second flame stabilization period that is longer than the first flame stabilization period and avoids emission of a combustion tone from the furnace, and configuring a controller of the same or another furnace to utilize a flame stabilization period that has a duration between the first and second flame stabilization periods. Each flame stabilization period commences upon ignition of a premixed mixture of air and fuel at the burner while an inducer fan operates within a first range of fan speeds, and terminates when the rotational speed of the inducer fan increases to a second range speeds that is greater than the entire first range.

Described is a device (11) for controlling the combustion of a burner (1), comprising: first means (12) for measuring the fuel flow rate (Vg); second means 13 for measuring the flow rate of the comburent (Va) first operator means (14) for controlling the opening of an inlet valve (5) as a function of the quantity of fuel to be supplied to the burner (1); second operator means (15) for controlling the comburent flow regulator means (8) as a function of the quantity of comburent to be supplied to the burner (1); According to this invention, the device (11) comprises a unit (16) for controlling the first operator means (14) and the second operator means (15) as a function of the values measured by the first measuring means (12) and by the second measuring means (13).

Described is a device (11) for controlling the combustion of a burner (1), comprising: first means (12) for measuring the fuel flow rate (Vg); second means 13 for measuring the flow rate of the comburent (Va) first operator means (14) for controlling the opening of an inlet valve (5) as a function of the quantity of fuel to be supplied to the burner (1); second operator means (15) for controlling the comburent flow regulator means (8) as a function of the quantity of comburent to be supplied to the burner (1); According to this invention, the device (11) comprises a unit (16) for controlling the first operator means (14) and the second operator means (15) as a function of the values measured by the first measuring means (12) and by the second measuring means (13).

A heating control system that includes a heating unit with a constant burner and a pulsed burner. The constant burner is configured to remain active during operation. The pulsed burner is configured to toggle between an active mode and an inactive mode. The heating control system further includes a memory operable to store a temperature map that maps temperatures to percentages of a period that the pulsed burner is active and a microprocessor operably coupled to the heating unit and the memory. The microprocessor is configured to transmit a first electrical signal to activate the constant burner, obtain a temperature set point, determine the percentage of the period that the pulsed burner is active using the temperature set point and the temperature map, and transmit a second electrical signal to toggle the pulsed burner based on the determination of the percentage of the period that the pulsed burner is active.

A method is provided for heating a furnace arranged with a heating zone heated with a burner providing a flame extending in a longitudinal direction and fed with a fuel and a primary oxidant, the burner is operated with a mass relationship between the fed fuel and primary oxidant permitting less than 50% of the fed fuel to be combusted using the primary oxidant, and a respective pair of secondary oxidant lances are provided one either side of the furnace pointing into the heating zone, lancing a secondary oxidant into the heating zone downstream of the burner substantially parallel with a cross plane, such that a temperature is measured downstream of the lances and that each of the lance pairs includes an upstream, low-speed first and a downstream, high-speed second lance, wherein the amount of secondary oxidant supplied via the first lance is regulated to achieve a homogenous lateral temperature profile. A related furnace is also provided.

A method is provided for heating a furnace arranged with a heating zone heated with a burner providing a flame extending in a longitudinal direction and fed with a fuel and a primary oxidant, the burner is operated with a mass relationship between the fed fuel and primary oxidant permitting less than 50% of the fed fuel to be combusted using the primary oxidant, and a respective pair of secondary oxidant lances are provided one either side of the furnace pointing into the heating zone, lancing a secondary oxidant into the heating zone downstream of the burner substantially parallel with a cross plane, such that a temperature is measured downstream of the lances and that each of the lance pairs includes an upstream, low-speed first and a downstream, high-speed second lance, wherein the amount of secondary oxidant supplied via the first lance is regulated to achieve a homogenous lateral temperature profile. A related furnace is also provided.

A heat sink assembly draws heat away from the cold junction of a thermopile element to increase the thermopile's power output. In one example, the heat sink assembly includes a first thermally conductive securing mechanism, a second thermally conductive securing mechanism, and a thermally conductive tube having a first end and a second end. The first end of the thermally conductive tube is secured between the first securing mechanism and the second securing mechanism. In some cases, the first end of the thermally conductive tube may include a flanged region adjacent the first end with at least part of the flange region secured between the first securing mechanism and the second securing mechanism. The flange may help with heat transfer to the thermally conductive tube.

An afterburner system and method for reducing the CO.sub.2 and other pollutants produced by the combustion of a fuel in a combustion chamber while maintaining or increasing the efficiency of said combustion includes feeding a catalyst, preferably lithium and/or boron to the afterburner, or a preconditioning afterburner, along with the exhaust from the combustion chamber. The presence of the catalyst in the after burner results in further reduction of pollutants generated by the combustion in the combustion chamber.