Systems and methods iteratively solve a fired-systems model of the process heater based on fuel information, a target heat release of the plurality of burners, ambient air information, and available airflow at each of the plurality of burners to identify optimized burner air register settings to achieve a target global excess oxygen level to be sensed by the oxygen sensor. The optimized burner air register settings may be output to a heater controller of the process heater for control of the process heater.

To detect a malfunction of a combustion device caused by the presence or absence of the flames of burners, a flame monitor includes a monitoring circuit configured to obtain first time series data about the flames at the time of ignition of burners in a combustion device, a first storage device configured to store the first time series data obtained by the monitoring circuit, and an output circuit configured to obtain second time series data with which the first time series data stored in the first storage device is to be compared and display the first time series data and the second time series data in a comparable manner in a display device.

A combustion apparatus (1) has a burner (11) configured to burn combustion gas, a heat exchanger (12) disposed below the burner (11), and a combustion fan (13) configured to supply air for combustion, wherein the combustion apparatus performs post-purge operation in which the combustion fan (13) is activated for a predetermined period of time after combustion operation of the burner (11) stops, and intermittent blower operation in which activation and deactivation of the combustion fan (13) is repeated a plurality of times at predetermined intervals after the post-purge operation ends.

Methods and systems for programming and controlling a control system of a gas valve assembly. The methods and systems include programming a control system in an automated manner to establish an air-fuel ratio based at least in part on a burner firing rate. The established air-fuel ratio may be configured to facilitate meeting a combustion constituent set point of combustion constituents in the combustion exhaust. The methods and systems include controlling operation of a combustion appliance based on closed-loop control techniques and utilizing feedback from a sensor measuring combustion constituents in exhaust from a combustion chamber in the combustion appliance. The combustion constituents on which control of the combustion appliance may be determined include oxygen and/or carbon dioxide.

Methods for regulating a heating device, which includes a combustion chamber, into which combustion air is introduced via a controllable blower. An operating variable and a speed of the blower are measured. An operating coefficient is determined on the basis of the measured operating variable and the measured speed. A volume flow coefficient is determined on the basis of reference values for the operating coefficient. A volume flow of the combustion air being determined on the basis of the volume flow coefficient. A calibration of the reference values is carried out for the operating coefficient.

A method for calibrating a position of a control valve within a gas valve assembly for controlling fuel flow to a combustion appliance. The method may include moving the control valve to a second end stop, moving the control valve from the second end stop to a first end stop while counting a number of steps traveled by a stepper motor driving the control valve, and comparing the counted number of steps traveled from the second end stop to the first end stop to a reference value stored in a memory of the controller. If the counted number of steps does not match the reference value, the gas valve assembly may be placed in a lockout mode.

The current invention discloses a method of controlling the flow rate of a heavy fuel oil in a fluid transfer apparatus having a point of use outlet to a boiler. It not only controls the flow rate of the fuel oil directly, but also indirectly control the viscosity of the fuel oil without measuring its viscosity. It relies on combustion curves established during the commissioning period using a typical fuel oil at a predetermined trim heater temperature. During normal operation, it sets the flow control valve according to the combustion curves, measures the flow rate and compares to the flow rate target. Instead of using the flow rate measurement feedback to control the flow control vale, it modulates the trim heater to vary the viscosity to arrive at the desired flow rate.

A gas appliance includes a burner, a gas valve, an igniter, a thermocouple, and a control device. The control device is adapted to execute a control method comprising the following steps: controlling the igniter to ignite and controlling the gas valve to open; receiving a detected voltage output from the thermocouple; controlling the igniter to stop igniting and keeping the gas valve open when the detected voltage reaches a first voltage value; receiving the detected voltage output from the thermocouple continuously, and controlling the gas valve to close the gas pipe when the detected voltage above a second voltage falls below the second voltage. The second voltage value is higher than the first voltage value. As such, an ignition procedure may be speeded up and the supply of the fuel gas may be interrupted more quickly when the flame is extinguished.

The efficiency of a solid fuel burning device can be increased and the emissions can be reduced with proper monitoring and guidance. At least one memory and processor can receive information related to operating conditions of a solid fuel burning device from at least one sensor and filter that information and determine a property related to usage of the solid fuel burning device based on fitting the filtered information to a set of reference conditions. The property can be compared to a lookup table comprising triggering events and when the property satisfies one of the triggering events appropriate guidance for operation of the solid fuel burning device can be retrieved and outputted so that alterations can be made to the operating conditions of the solid fuel burning device.

A non-transitory computer readable medium with instructions stored thereon, the instructions executable by one or more processors for selecting infrequent or frequent autotuning of a combustor; and determining the health of a combustor. Also, a method of monitoring a combustor within a gas turbine engine system, comprising providing a gas turbine engine system, wherein the gas turbine engine includes an autotuning system; selecting infrequent or frequent autotuning of the combustor; and determining the health of the combustor; wherein said determining the health of a combustor comprises receiving real-time fuel gas temperature data from at least one thermocouple.