Provided is an RPM control method for an inducer for a gas furnace that induces a flow of combustion gas produced in a burner from a heat exchanger to an exhaust pipe. The RPM control method for an inducer for a gas furnace includes: (a) initiating a heating operation for the gas furnace; (b) determining whether the operation time during which the heating operation is performed is equal to or longer than a first time period; (c) if it is determined that the operation time is equal to or longer than the first time period, detecting whether a pressure switch is turned OFF; and (d) if the pressure switch is detected as turned OFF, increasing the RPM of the inducer by a first value.

A dual-gas source gas control system with anti-gas source misconnection and a control circuit thereof belonging to the gas combustion technical field are provided. The disclosure solves unreasonable design and other problems in the related art. The dual-gas source gas control system with anti-gas source misconnection and the control circuit thereof includes a power-on circuit, connected in series with an external power supply and an igniter switch to form a loop, including a self-locking switch triode connected in series with the external power supply and a self-locking amplifying triode connected to a base electrode of the self-locking switch triode; an MCU control circuit, including an MCU control chip, wherein the power-on circuit is connected to a power input pin of the MCU control chip, one pin on the MCU control chip is configured to detect whether the power-on circuit is connected.

A method of calibrating a furnace includes determining a first flame stabilization period for the furnace that avoids detachment of a flame from a burner within a burner box of the furnace, determining a second flame stabilization period that is longer than the first flame stabilization period and avoids emission of a combustion tone from the furnace, and configuring a controller of the same or another furnace to utilize a flame stabilization period that has a duration between the first and second flame stabilization periods. Each flame stabilization period commences upon ignition of a premixed mixture of air and fuel at the burner while an inducer fan operates within a first range of fan speeds, and terminates when the rotational speed of the inducer fan increases to a second range speeds that is greater than the entire first range.

Described is a device (11) for controlling the combustion of a burner (1), comprising: first means (12) for measuring the fuel flow rate (Vg); second means 13 for measuring the flow rate of the comburent (Va) first operator means (14) for controlling the opening of an inlet valve (5) as a function of the quantity of fuel to be supplied to the burner (1); second operator means (15) for controlling the comburent flow regulator means (8) as a function of the quantity of comburent to be supplied to the burner (1); According to this invention, the device (11) comprises a unit (16) for controlling the first operator means (14) and the second operator means (15) as a function of the values measured by the first measuring means (12) and by the second measuring means (13).

A heating control system that includes a heating unit with a constant burner and a pulsed burner. The constant burner is configured to remain active during operation. The pulsed burner is configured to toggle between an active mode and an inactive mode. The heating control system further includes a memory operable to store a temperature map that maps temperatures to percentages of a period that the pulsed burner is active and a microprocessor operably coupled to the heating unit and the memory. The microprocessor is configured to transmit a first electrical signal to activate the constant burner, obtain a temperature set point, determine the percentage of the period that the pulsed burner is active using the temperature set point and the temperature map, and transmit a second electrical signal to toggle the pulsed burner based on the determination of the percentage of the period that the pulsed burner is active.

A flame rod (1) including: a rod portion (11) made of a metal material containing aluminum; and a protective cover layer (21) containing a cover material having high conductivity and high heat resistance, wherein the protective cover layer (21) covers a surface of an insertion portion (11A) of the flame rod (11), and the protective cover layer (11) has a thickness of 0.002 mm or more and less than 0.1 mm.

A furnace includes a controller configured to instruct a blower of the furnace to increase an exhaust flowrate of the furnace, instruct a gas regulation device of the furnace to increase a fuel input rate of the furnace, or both in response to a determination that the fuel input rate is below a threshold fuel input rate for a threshold time period. In some embodiments, the controller is configured to instruct the blower to maintain an increased exhaust flowrate for a flame-stabilizing time period the gas regulation device to maintain an increased fuel input rate for the flame-stabilizing time period, or both.

A heater structure includes a heater body including a burner connected to a valve switch. A pilot fire assembly is covered by a protective cover that has ventilation holes. A switch unit includes an ignition switch, a shut-down switch, an ignition operator, and a shut-down operator. The ignition operator and the shut-down operator are structured to provide a swingable arrangement. The ignition operator may be operated to contact and press the fuel gas valve rod and the ignition switch to open the valve switch for supply fuel gas to the burner and to activate an ignition circuit to cause successive shootings of an ignition pin of the pilot fire assembly to set a flame on the burner. The shut-down operator is operated to contact and press the shut-down switch, so as to cut off a signal of the thermocouple and thus cut off the supply of the fuel gas.

A heater structure includes a heater body including a burner connected to a valve switch. A pilot fire assembly is covered by a protective cover that has ventilation holes. A switch unit includes an ignition switch, a shut-down switch, an ignition operator, and a shut-down operator. The ignition operator and the shut-down operator are structured to provide a swingable arrangement. The ignition operator may be operated to contact and press the fuel gas valve rod and the ignition switch to open the valve switch for supply fuel gas to the burner and to activate an ignition circuit to cause successive shootings of an ignition pin of the pilot fire assembly to set a flame on the burner. The shut-down operator is operated to contact and press the shut-down switch, so as to cut off a signal of the thermocouple and thus cut off the supply of the fuel gas.

The present invention relates to a method of controlling a gas furnace that performs heating operation according to a heating signal formed of one of a weak heating signal and a strong heating signal. The method includes: (a) receiving the heating signal; (b) determining whether the heating signal is the weak heating signal or the strong heating signal; (c) calculating a certain weak heating capacity smaller than a maximum heating capacity of the gas furnace, when the heating signal is the weak heating signal; and (d) operating a weak heating of the gas furnace with the calculated certain weak heating capacity, wherein the step (c) includes calculating the weak heating capacity according to a difference between a temperature of air (hereinafter, an intake air temperature) sucked into the gas furnace and a reference temperature set based on the intake air temperature.