A heat exchanger includes a lamellar structure of a plurality of parallel heat exchange elements with an intermediate air gap between each pair of adjacent heat exchange elements. Along a longitudinal direction of the lamellar structure the heat exchange elements is interconnected in a top portion of the lamellar structure that forms an inlet channel through the heat exchange elements and in a bottom portion of the lamellar structure that forms an outlet channel through the heat exchange elements.

The heat exchange elements form parallel channels between the inlet and the outlet channels.

In the outlet channel, the heat exchanger includes a filler body, that is filling up a lower level of the outlet channel and forms a floor along the longitudinal direction of the lamellar structure.

A condensate trap apparatus according to the present invention comprises: an inlet hole for inflowing a condensate; a storage space for storing the condensate introduced from the inlet hole; an outlet unit including a discharge hole for discharging the stored condensate from the storage space; and a buoyant body including a closing portion which is convex vertically downward so as to close the discharge hole by being seated on the outlet unit, and a support of a pillar type extending vertically upward from the closing portion.

A heat exchanger assembly includes a combustion assembly having a combustion chamber, a first heat exchanger, a flue gas passage having a condensation chamber, and a second heat exchanger. The first heat exchanger is located in the combustion chamber. The flue gas passage is configured to receive flue gas from the combustion chamber and to discharge the flue gas out of the heat exchanger assembly. The second heat exchanger is disposed in the condensation chamber and is configured to exchange heat with the flue gas entering the flue gas passage.

A header box, a furnace and a blocked condensation protection system are disclosed herein. In one embodiment, the header box includes: (1) a first channel having a first channel supply port positioned to be in fluid communication with an inlet of a combustion air blower and a first pressure port couplable to a first input of a pressure sensing device, the combustion air blower and the pressure sensing device associated with the cold end header box and (2) a second channel having a second channel supply port positioned to be in fluid communication with the inlet of the combustion air blower, a second pressure port couplable to a second input of the pressure sensing device and a pressure reference inlet, the second channel in fluid communication with the first channel and configured to have about a same pressure as the first channel when the pressure reference inlet is blocked.

One aspect of the disclosure provides a termination for use with a furnace. The termination, in one embodiment, includes a face plate including an exhaust region and an air supply region, the face plate having a front surface and an opposing back surface. The termination, in this embodiment, further includes an exhaust termination portion extending from the back surface in the exhaust region, the exhaust termination portion capable of engaging a terminal end of a variety of different size exhaust conduits associated with a furnace. The termination, in this embodiment, further includes an opening extending through the face plate in the exhaust region, the opening aligned with the exhaust termination portion.

A high efficiency downfired gas water heater is provided which has a tank for storing water to be heated, a combustion chamber extending downwardly through a top end of the tank, and a gas burner operative to create hot combustion products within the combustion chamber. At the bottom end of the tank is a transfer chamber coupled to an external discharge conduit and to a single pass heat exchanger, in the form of multiple flue tubes. extending vertically through the tank and connected to the combustion chamber. In one embodiment of the water heater the burner is a power burner which forces the combustion products sequentially through the combustion chamber, heat exchanger, transfer chamber and discharge conduit. In another embodiment of the water heater a draft inducer fan is used to draw the combustion products through this path from the combustion chamber.

One aspect of this disclosure provides a heat exchanger that comprises a first panel half coupled to a corresponding second panel half that form a passageway having at least a first chamber adjacent an inlet end of the passageway and a second chamber and overlapping interference patterns formed in each of the first and second panel halves that extend along at least a portion of the length of the passageway and located between at least the first and second chambers.

A condensation trap comprising an inlet chamber, a vent chamber and an outlet chamber. The inlet chamber is configured to receive condensate fluid through an external opening therein. The vent chamber is in fluid communication with the inlet chamber via a first passageway that includes an internal opening of the inlet chamber. The internal opening is located substantially at an opposite end of the vent chamber as the external opening. The outlet chamber is in fluid communication with the vent chamber via a second passageway that includes an internal opening in a sidewall of the vent chamber and an interior opening in an end of the outlet chamber. The outlet chamber is configured to transmit the condensate fluid through an exterior opening located at an opposite end of the outlet chamber. A vent volume portion is greater than a total volume of an internal space of the inlet chamber.

One aspect of the disclosure provides a termination for use with a furnace. The termination, in one embodiment, includes a face plate including an exhaust region and an air supply region, the face plate having a front surface and an opposing back surface. The termination, in this embodiment, further includes an exhaust termination portion extending from the back surface in the exhaust region, the exhaust termination portion capable of engaging a terminal end of a variety of different size exhaust conduits associated with a furnace. The termination, in this embodiment, further includes an opening extending through the face plate in the exhaust region, the opening aligned with the exhaust termination portion.

A high efficiency downfired gas water heater is provided which has a tank for storing water to be heated, a combustion chamber extending downwardly through a top end of the tank, and a gas burner operative to create hot combustion products within the combustion chamber. At the bottom end of the tank is a transfer chamber coupled to an external discharge conduit and to a single pass heat exchanger, in the form of multiple flue tubes. extending vertically through the tank and connected to the combustion chamber. In one embodiment of the water heater the burner is a power burner which forces the combustion products sequentially through the combustion chamber, heat exchanger, transfer chamber and discharge conduit. In another embodiment of the water heater a draft inducer fan is used to draw the combustion products through this path from the combustion chamber.