The invention relates to an integrated process and apparatus for liquefaction of natural gas and recovery of natural gas liquids. In particular, the improved process and apparatus reduces the energy consumption of a Liquefied Natural Gas (LNG) unit by using a portion of the already cooled overhead vapor from a fractionation column from an NGL (natural gas liquefaction) unit to, depending upon composition, provide, for example, reflux for fractionation in the NGL unit and/or a cold feed for the LNG unit, or by cooling, within the NGL unit, a residue gas originating from a fractionation column of the NGL unit and using the resultant cooled residue gas to, depending upon composition, provide, for example, reflux/feed for fractionation in the NGL and/or a cold feed for the LNG unit, thereby reducing the energy consumption of the LNG unit and rendering the process more energy-efficient.

The present disclosure provides a method of dehydrating a feed stream processed in a distillation tower. The method may include (a) introducing a feed stream comprising a first contaminant stream into a distillation tower; (b) forming a solid from the feed stream in a controlled freeze zone section of the distillation tower; (c) feeding a second contaminant stream into the feed stream outside the distillation tower; and (d) removing water from the feed stream with a second contaminant stream by feeding the second contaminant stream.

The invention relates to a method for condensing a carbon dioxide-rich gas stream, wherein a stream of water heated by an exchange of heat with the carbon dioxide-rich stream, which is at least partially condensed, is sent to at least one compressor (3,21) for compressing the carbon dioxide-rich stream or a fluid, the carbon dioxide-rich stream of which is derived, in order to at least partially cool at least one stage of said compressor.

A process for removing light components from an ethylene stream may include providing a dried ethylene stream containing ethylene, ethane, CO, CO.sub.2, H.sub.2, CH.sub.4, and C.sub.3+ hydrocarbons. The process may include sending the dried ethylene stream to a stripper to produce an overhead stream containing ethylene, CO, H.sub.2 and CH.sub.4, and a bottom stream containing ethylene, ethane, CO.sub.2, and C.sub.3+ hydrocarbons. The gaseous phase on top of the stripper may be condensed in a heat exchanger cooled by a refrigerant stream to get a first gaseous phase and a first liquid phase. The first gaseous phase may be condensed in a heat exchanger cooled by liquid ethane or liquid ethylene to get a second gaseous phase containing ethylene CO, H.sub.2 and CH.sub.4 and a second liquid phase. The first and second liquid phases may be the reflux of the stripper.

Disclosed herein are processes for producing and separating ethane and ethylene. In some embodiments, an oxidative coupling of methane (OCM) product gas comprising ethane and ethylene is introduced to a separation unit comprising two separators. Within the separation unit, the OCM product gas is separated to provide a C.sub.2-rich effluent, a methane-rich effluent, and a nitrogen-rich effluent. Advantageously, in some embodiments the separation is achieved with little or no external refrigeration requirement.

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

A method of designing, constructing, and operating a hydrocarbon gas treatment plant is disclosed. A target hydrocarbon production range for a hydrocarbon gas meeting a required product specification is established. A cryogenic distillation column is designed and constructed with a vapor capacity to meet the target hydrocarbon production range. A variable feed refrigeration system is incorporated to cool an inlet feed of the hydrocarbon gas. The variable feed refrigeration system is designed to handle the target hydrocarbon production range and a wide range of contaminant concentrations in the inlet feed. A variable bottoms heating system is incorporated to handle heating duties associated with the wide range of contaminant concentrations in the inlet feed. A variable bottoms pumping system is incorporated to handle liquid flows associated with the wide range of contaminant concentrations in the inlet feed.

This method envisions cooling the supply flow in a first heat exchanger, separation in a first separation flask in order to produce a light upper flow and a heavy lower flow and dividing the light upper flow into a supply fraction of a dynamic pressure reduction turbine and a supply fraction of a first distillation column. A cooled reflux flow is formed from an effluent from a dynamic pressure reduction turbine, the portion of the effluent being cooled and at least partially liquefied in a heat exchanger. The cooled reflux flow is introduced from the heat exchanger into the first distillation column.

Systems and methods are provided for recovering helium from a feed comprising helium, carbon dioxide, and at least one intermediate component having a volatility between those of helium and carbon dioxide. In particular, processes of the present invention comprise separating the carbon dioxide and the components of intermediate volatility from the helium at a temperature greater than −82.7° C. to form a helium-rich product stream, wherein the concentration of at least one of the intermediate components in the helium-rich product stream is lower than its concentration in the feed stream, and wherein at least part of the separation is effected by contacting a vapor with a liquid.

The present disclosure provides a method for separating a feed stream in a distillation tower. The method includes operating a controlled freeze zone section in a distillation tower that separates a feed stream at a temperature and pressure at which the feed stream forms a solid in the controlled freeze zone section, wherein the feed stream includes a first contaminant; maintaining a melt tray assembly in the controlled freeze zone section; introducing the feed stream to the controlled freeze zone section; and accumulating a liquid in the melt tray assembly until the liquid is at a predetermined liquid level in the controlled freeze zone section, by: feeding a second contaminant to the controlled freeze zone section; and adding the second contaminant to the melt tray assembly, wherein the liquid comprises the second contaminant.