A method of constructing a plate fin heat exchanger includes joining a first side bar formed from a nickel-iron alloy to a first end of a fin element formed from a nickel-iron alloy through a first nickel-iron alloy bond, and joining a second side bar formed from a nickel-iron alloy to a second end of the fin element through a second nickel-iron alloy bond to create a first layer of the plate fin heat exchanger. The fin element defines a fluid passage.

The invention relates to a method for separating air by cryogenic distillation in a column system, comprising a first column operating at a first pressure and a second column operating at a second pressure, in which an argon-enriched flow is sent from an intermediate point of the first column to the tank of the second column and an argon-rich flow is drawn off at the top of the second column, wherein a nitrogen-enriched flow of the first column is compressed in a compressor, the compressed flow is sent to a head condenser of the second column after an expansion step and the vaporized flow is expanded in the condenser in a turbine where it at least partially liquefies.

Xenon and/or krypton is separated from a liquid oxygen stream comprising oxygen and xenon and/or krypton in a process comprising providing at least a portion of the liquid oxygen stream as a reflux liquid to the top of a rare gas recovery column operated at a pressure of between 5 to 25 bara, vaporizing a reboiler liquid in the reboiling zone in the bottom of the rare gas recovery column to produce a mixture of a rising vapor and a xenon and/or krypton-enriched liquid stream; and contacting the rising vapor with the reflux liquid in at least one distillation zone of the column to effect stripping xenon and/or krypton from the rising vapor to the reflux liquid. The process provides a recovery of xenon of greater than 90% and a krypton recovery of 15% to 90%.

A process is described herein for removing high freeze point hydrocarbons, including benzene compounds, from a mixed feed gas stream. The process involves cooling process streams in one or more heat exchangers and separating condensed compounds in multiple separators to form a methane-rich product gas stream. Select solvent streams from a fractionation train and/or separate solvent streams are employed to lower the freeze point of one or more streams that contain high freeze point hydrocarbons. A corresponding system also is disclosed.

A process and apparatus integrate a deethanizer column with a cryogenic heat exchanger by reboiling the deethanizer column with a refrigerant stream and/or cooling a deethanizer overhead line in the cryogenic heat exchanger. A single stage separator and a single deethanizer column may be used to obtain high purity hydrogen in the net gas stream and an ethane rich off-gas stream, whereas conventionally a dual stage separator and two deethanizer columns were necessary for equivalent purity, respectively.

A process and apparatus reboil a propylene splitter bottoms by heat exchange and/or a deethanizer bottoms stream with a compressed propylene splitter overhead stream. Use of single splitter compressor and operation of the propane-propylene splitter column at lower pressure are enabled, whereas conventionally two splitter compressors and higher splitter pressure were necessary to provide a propylene product stream and a propane recycle stream of equivalent quality.

The present disclosure relates to systems and methods useful for providing one or more chemical compounds in a substantially pure form. In particular, the systems and methods can be configured for separation of carbon dioxide from a process stream, such as a process stream in a hydrogen production system. As such, the present disclosure can provide systems and method for production of hydrogen and/or carbon dioxide.

The present invention relates to a cold box cycle which allows for independent control of the heat supplied for reboilers associated with the separation columns. More specifically, the invention relates to the tight control of the hydrogen removal separation, thus avoiding the possibility of excess reboiling in this separation. Optimal reboiling also results in a lower temperature of the hydrogen depleted liquid from this separation. As this stream is used to provide a portion of the cooling at the cold end of the primary heat exchanger, lower temperatures facilitate cooling of the incoming syngas feed, reducing carbon monoxide (CO) losses into the crude hydrogen stream from the high pressure separator. Lower CO in the crude hydrogen allows for smaller hydrogen purification equipment.

The invention relates to a process and device for the cryogenic separation of a methane-containing feed gas predominantly consisting of hydrogen and carbon monoxide, that is partially condensed in this case by cooling, in order to obtain a hydrogen-containing first liquid phase predominantly consisting of carbon monoxide and methane, from which first liquid phase, in an H.sub.2 separation column that is heated via a circulation heater, a second liquid phase is generated by separating off hydrogen, from which second liquid phase, in a CO/CH.sub.4 separation column, a carbon monoxide-rich gas phase is obtained having a purity that permits release thereof as carbon monoxide product. It is characteristic in this case that a low-methane material stream is withdrawn from the H.sub.2 separation column and is then applied to the CO/CH.sub.4 separation column as reflux.

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.