A system and method for processing an NGL product stream from a natural gas feed stream in either an ethane retention or ethane rejection mode utilizing heat exchange of particular process streams. In ethane rejection mode, there are preferably two stages of heat exchange between the feed stream and a first separator bottoms stream and a side stream withdrawn from a fractionation tower is cooled through heat exchange with both the fractionation tower and second separator overhead streams, and optionally with an external refrigerant, resulting in 5-15% ethane and at least 97% propane recovery. In ethane retention mode, a portion of the feed stream and portions of a first separator overhead and bottoms streams are preferably separately cooled through heat exchange with other process streams, including the entireties of a recycled residue gas and fractionation column overhead streams, resulting in around 99% ethane and around 100% propane recovery.

A system and method for producing an NGL product stream in either an ethane retention or rejection mode. Rejection modes include (a) two heat exchange stages between a feed stream and first separator bottoms stream and cooling a side stream withdrawn from a fractionation tower through heat exchange with both the fractionation tower and second separator overhead streams; or (b) warming the first separator bottoms stream and fractionation overhead stream through heat exchange with the side stream prior to heat exchange with the feed stream, to achieve 4-15% ethane recovery and 97%+ propane recovery. In ethane retention mode, a portion of the feed stream and portions of a first separator overhead and bottoms streams are separately cooled through heat exchange with other process streams, including the entireties of a recycled residue gas and fractionation column overhead streams, resulting in around 99% ethane and around 100% propane recovery.

A system and method for removing nitrogen and producing a high pressure methane product stream and an NGL product stream from natural gas feed streams where at least 90%, and preferably at least 95%, of the ethane in the feed stream is recovered in the NGL product stream. The system and method of the invention are particularly suitable for use with feed streams in excess of 5 MMSCFD and up to 300 MMSCFD and containing around 5% to 80% nitrogen. The system and method preferably combine use of strategic heat exchange between various process streams with a high pressure rectifier tower and the ability to divert all or a portion of a nitrogen rejection unit feed stream to optionally bypass a nitrogen fractionation column to reduce capital costs and operating expenses.

A method to recover and process hydrocarbons from a gas flare system to produce natural gas liquids (NGL), cold compressed natural gas (CCNG), compressed natural gas (CNG) and liquid natural gas (LNG). The method process provides the energy required to recover and process the hydrocarbon gas stream through compression and expansion of the various streams.

A method for separating nitrogen from an LNG stream with a nitrogen concentration of greater than 1 mol %. A pressurized LNG stream is produced at a liquefaction facility by liquefying natural gas, where the pressurized LNG stream has a nitrogen concentration of greater than 1 mol %. At least one liquid nitrogen (LIN) stream is received from storage tanks, the at least one LIN stream being produced at a different geographic location from the LNG facility. The pressurized LNG stream is separated in a separation vessel into a vapor stream and a liquid stream. The vapor stream has a nitrogen concentration greater than the nitrogen concentration of the pressurized LNG stream. The liquid stream has a nitrogen concentration less than the nitrogen concentration of the pressurized LNG stream. At least one of the one or more LIN streams is directed to the separation vessel.

A system for cooling a gas includes a pre-cool heat exchanger and a liquefaction heat exchanger. The pre-cool heat exchanger uses a pre-cool refrigerant to pre-cool a feed gas stream prior to the stream being directed to a liquefaction heat exchanger. The liquefaction heat exchanger uses a mixed refrigerant to further cool the pre-cooled gas. The pre-cool heat exchanger also pre-cools the liquefaction mixed refrigerant used by the liquefaction heat exchanger.

Contemplated plants for flexible ethane recovery and rejection by allowing to switch the top reflux to the demethanizer from residue gas to the deethanizer overhead product and by controlling the flow ratio of feed gas to two different feed gas exchangers. Moreover, the pressure of the demethanizer is adjusted relative to the deethanizer pressure for control of the ethane recovery and rejection.

Processes and systems are provided for recovering a liquid natural gas (LNG) stream from a hydrocarbon-containing feed gas stream using a single closed-loop mixed refrigerant cycle. In particular, the processes and systems described herein can be used to separate methane from carbon monoxide and hydrogen, which are common components in synthesis gas and other hydrocarbon-containing gases.

A method for cryogenically separating a natural gas supply stream into a gas containing the most volatile compounds of the supply stream, and a liquid product containing the heaviest compounds at least including the following. Introducing an at least partially condensed stream into an absorption column at an introduction stage in the lower part of said absorption column, thus producing, at the top, a gaseous stream that contains the most volatile compounds and, the bottom, a liquid product. Introducing the liquid product into a fractionation column in order to obtain, in the bottom of the fractionation column, a liquid product that contains the heaviest compounds of the supply stream and, at the top of the fractionation column, a distillate that is at least partially condensed in a second heat exchanger system

A method of cryogenically separating a natural gas supply stream into a gas which contains the most volatile compounds of the supply stream, and a liquid product which contains the heaviest compounds of the supply stream, including the following steps: at least partially condensing a natural gas supply stream in a first heat exchanger system; introducing the liquid product into a fractionation column in order to obtain, in the bottom of the fractionation column, a liquid produce that contains the heaviest compounds of the supply stream and, at the top of the fractionation column, a distillate that is at least partially condensed; introducing, at a stage in the upper part of the absorption column, the gaseous phase of the condensed distillate as a supply stream for the absorption column; where the distillate is condensed in a bath-type vaporizer-condenser installed in a casing mounted on the fractionation column.